High-Precision Desktop Cross-Section Analyzer with Artificial Intelligence
Our AI-Powered High Precision Benchtop Cross Section Analyzer is here to revolutionize your quality inspection workflow.
This all-in-one intelligent inspection machine combines cutting-edge AI vision technology, industrial-grade high-precision measurement, and full-automatic analysis, built to deliver fast, consistent, accurate cross-section quality testing for manufacturers across wire harness, automotive, electronics, aerospace and communication industries.
Unlike traditional manual inspection methods that take hours and easily cause human errors, our analyzer can finish the full sample processing and parameter analysis of a single product in just 3 minutes, with an ultra-high measurement accuracy up to 5μm. It completely eliminates manual operation errors, ensuring every test result is reliable and repeatable, helping you strictly control product quality and avoid defective products flowing out.
Equipped with our self-developed intelligent analysis software, this machine can automatically measure and calculate all key parameters you need: cross-sectional area, conductor dimension, insulation layer thickness, crimp height & width, compression ratio, burr size and more. With just one click, you can generate a standardized, professional inspection report instantly, making internal quality tracking and customer audit effortless, no more tedious manual report writing.
The compact benchtop design saves valuable workshop space, while the intuitive user-friendly interface allows your ordinary operators to master the machine in hours, no professional training or technical background required. This greatly cuts down your labor cost and training cost, and boosts your inspection throughput by 5x compared to traditional methods.
Whether you are producing automotive wire harness, cable connectors, crimp terminals, fiber optic products or other small precision parts, this cross section analyzer is the perfect quality control solution to help you reduce defect rate, optimize production efficiency, and enhance your product competitiveness in the global market.
Technical Specifications of the AI Scanning Measuring Instrument for Profile Cross-Sections
1. Technical Parameters of MS03-3020
| Item | Parameter Value |
| Equipment Model | MS03-3020 |
| Maximum Measuring Sample Size | 300mm*200mm, which can meet the sample inspection requirements of extruders with capacity of 2000T and below. |
| Equipment Dimensions (L×W×H) | 710mm*575mm*610mm |
| Input Voltage / System Voltage | AC 220V/24V |
| Rated Power | 800W |
| Industrial Computer | 9th Gen Intel Core i7 CPU + 64 GB RAM + 1 TB SSD |
| Equipment Weight | Net Weight: 90KG |
| Optical System | 1200DPI, Effective Width 200mm, Line Frequency 10kHz, CIS Wide-format Industrial Line Scan Camera |
| Motion System | Resolution: 1μm, Stroke: 300mm, Grating Double-guide Linear Motor Module |
| Light Source System | LS-BK-320*220*35W |
| Equipment Accuracy | 0.01mm+(0.01mm/100mm) |
2. Technical Parameters of MS03-4030
| Item | Parameter Value |
| Equipment Model | MS03-4030 |
| Maximum Measuring Sample Size | 400mm*300mm, which can meet the sample inspection requirements of extruders with capacity of 4500T and below. |
| Equipment Dimensions (L×W×H) | 930mm*710mm*750mm |
| Input Voltage / System Voltage | AC 220V/24V |
| Rated Power | 1000W |
| Man-machine Operation | Fully Automatic Lifting Door |
| Industrial Computer | 9th Gen Intel Core i7 CPU + 64G Memory + 1T SSD |
| Condensation Control | Fully Automatic Semiconductor Condensation Device (Temperature 26℃ ~36℃) ±2 ℃ |
| Equipment Weight | Net Weight: 170KG |
| Optical System | 1200DPI, Effective Width 300mm, Line Frequency 10kHz, CIS Wide-format Industrial Line Scan Camera |
| Motion System | Resolution: 1μm, Stroke: 400mm, Grating Double-guide Linear Motor Module |
| Light Source System | LS-BK-420*320*35W |
| Equipment Accuracy | 0.01mm+(0.01mm/100mm) |
3. Technical Parameters of MS03-5040
| Item | Parameter Value |
| Equipment Model | MS03-5040 |
| Maximum Measuring Sample Size | 500mm*400mm, which can meet the sample inspection requirements of extruders with capacity of 7500T and below. |
| Equipment Dimensions (L×W×H) | 930mm*710mm*750mm |
| Input Voltage / System Voltage | AC 220V/24V |
| Rated Power | 1000W |
| Man-machine Operation | Fully Automatic Lifting Door |
| Industrial Computer | 9th Gen Intel Core i7 CPU + 64G Memory + 1T SSD |
| Condensation Control | Fully Automatic Semiconductor Condensation Device (Temperature 26℃ ~36℃) ±2 ℃ |
| Equipment Weight | Net Weight: 175KG |
| Optical System | 1200DPI, Effective Width 400mm, Line Frequency 10kHz, CIS Wide-format Industrial Line Scan Camera |
| Motion System | Resolution: 1μm, Stroke: 500mm, Grating Double-guide Linear Motor Module |
| Light Source System | LS-BK-520*420*35W |
| Equipment Accuracy | 0.01mm+(0.01mm/100mm) |
Appearance of a Sanding Machine for Profiles
Technical Parameters of Zhufeng Special Belt Sander for Profiles ZF200
| Item | Parameter Value |
| Rated Power | 2.35KW |
| Rated Voltage | AC220V |
| Overall Dimensions | 1530mm*710mm*700mm |
| Abrasive Belt Circumference | 1250mm |
| Abrasive Belt Width | 190mm |
| Motor Speed | 1430r/min |
| Whole Machine Weight | 200kg |
List of Features for the AI-Powered Profile Cross-Section Measurement Device
| Serial No. | Item Name | Zhufeng Cross-Section AI Measuring Instrument |
| 1 | Equipment Accuracy | <0.01mm |
| 2 | Template Creation | Using AI image recognition technology, it can import the measurement information such as contour drawings, marked dimensions, dimensional tolerances, tolerance lists, partial enlarged views, drawing frame information and descriptive text in the design drawing into the system in seconds, automatically generate measurement templates without manual programming. This function is a standard configuration of the equipment. |
| 3 | Tolerance Standards | The product has built-in tolerance standards for multiple countries and regions, and automatically matches tolerances according to the priority of marked tolerances, product tolerances and national standard tolerances, reducing human errors and improving detection efficiency. |
| 4 | Deviation Measurement | It displays the difference between the actual contour and the design contour in real time and outputs a deviation report. The trial mold workshop can dynamically view the deviation analysis data to guide mold repair. |
| 5 | Simultaneous Measurement of Multiple Workpieces | It can measure multiple workpieces of different models at the same time, automatically judge whether all dimensions are qualified or unqualified, and improve measurement efficiency. |
| 6 | Intelligent Dimension Marking | The software automatically detects wall thickness, R-angle, arc radius and the same features and marks them automatically. |
| 7 | Intelligent Measurement of Deformed Materials | The measurement system can perform intelligent local alignment on deformed samples for accurate measurement, and automatically judge whether the local feature dimensions are qualified. For example, it can accurately measure all dimensions after the material section is deformed. |
| 8 | Line Segment Measurement | Adopting the most advanced image point construction measurement technology, it can display the specific measurement value of each part, avoid the incompleteness of detection caused by selective measurement, and intuitively display the maximum value, minimum value and average value. |
| 9 | R-angle Segment Measurement | It automatically calculates and displays the R-angle measurement value according to the image point construction technology, allowing users to clearly grasp the R-angle measurement results. |
| 10 | Collinear and Concentric Dimension Definition | The same collinear dimensions on the product design drawing are usually only marked once. The Zhufeng measurement system can automatically measure the collinear or concentric measurement rules. |
| 11 | Geometric Tolerance Measurement | It supports the measurement of various geometric tolerances with intuitive display, including straightness, circularity, position profile, profile, parallelism, perpendicularity, concentricity, position, etc. |
| 12 | Out-of-tolerance Preview | When the system judges that the unqualified size exceeds the allowable tolerance, it can automatically display which part is out of tolerance, and automatically display the upper out-of-tolerance (red) or lower out-of-tolerance (purple) in different colors. |
| 13 | Tolerance Early Warning | By scanning the sample for measurement, when the upper or lower tolerance of the measured size reaches the value set by the user, the software will automatically display the out-of-tolerance early warning mark, so as to handle it in advance and avoid unnecessary losses. |
| 14 | Intelligent Early Warning | 1. The system can automatically calculate the theoretical linear weight of the workpiece. When the ratio of the theoretical linear weight to the actual linear weight of the measured workpiece reaches the value set by the user, the software will automatically display the linear weight early warning mark, so as to handle it in advance and avoid unnecessary losses. 2. The system can automatically calculate the overlapping area ratio between the measured workpiece and the design drawing. When the ratio reaches the value set by the user, the software will prompt the early warning mark of overlapping area, so as to handle it in advance and avoid unnecessary losses. |
| 15 | Data Storage and Sharing | Historical measurement records can be filtered and viewed according to time axis, product model, mold number, extrusion machine and other conditions. The data is stored in the server database in real time, and standard data interfaces are provided to realize enterprise digital cross-platform sharing. |
| 16 | Report Output | The quality inspection report style can be freely edited to meet the personalized report style of the enterprise. It supports single measurement report and summary analysis report of multiple measurements, and can export multiple formats such as word, excel, pdf, pictures, etc. |
| 17 | Mobile Report Viewing | The mobile applet allows users to view quality inspection reports anytime and anywhere. |
| 18 | SPC and Data Statistical Analysis | Based on the historical measurement data, it can automatically analyze and count CP, PP, CPK, PPK, dimension change trend and other contents, and can also analyze the change trend of wall thickness or non-wall thickness dimensions. |
| 19 | Data Analysis | The software can automatically compare the measurement results of the user-specified measurement parts for the specified measurement records of the same model or within a selected measurement time period, so as to intuitively understand the changes of specific parts and output data measurement reports. |
| 20 | Demand Response | Zhufeng Technology is a domestic completely independent R&D enterprise. Adhering to the customer-centric and market-oriented business philosophy, we focus on user experience and attach importance to the market. General needs can be completed within 1~3 days, structural emergency needs can be developed within 1 month, and updates can be provided to customers in a timely manner. |
About Us
Founded in 2015, MSK (Tianjin) International Trading CO.,Ltd has grown continuously and passed Rheinland ISO 9001 authentication. With German SACCKE high-end five-axis grinding centers, German ZOLLER six-axis tool inspection center, Taiwan PALMARY machine and other international advanced manufacturing equipment, we are committed to producing high-end, professional and efficient CNC tool.
Our specialty is the design and manufacturing of all kinds of solid carbide cutting tools: End mills, drills, reamers, taps and special tools. Our business philosophy is to provide our customers with comprehensive solutions that improve machining operations, increase productivity, and reduce costs. Service + Quality + Performance. Our Consultancy team also offers production know-how, with a range of physical and digital solutions to help our customers navigate safely into the future of industry 4.0. For more in-depth information on any particular area of our company, please explore our site or use the contact us section to reach out to our team directly.
Factory Profile
Why Choose Us
FAQ
Q1: Who are we?
A1: Founded in 2015, MSK (Tianjin) Cutting Technology CO.Ltd has grown continuously and passed Rheinland ISO 9001
authentication.With German SACCKE high-end five-axis grinding centers, German ZOLLER six-axis tool inspection center, Taiwan PALMARY machine and other international advanced manufacturing equipment, we are committed to producing high-end,professional and efficient CNC tool.
Q2: Are you trading company or manufacturer？
A2: We are the factory of carbide tools.
Q3: Can you send products to our Forwarder in China?
A3: Yes,if you have Forwarder in China,we will glad to send products to him/her.
Q4: What terms of payment are acceptable?
A4: Normally we accept T/T.
Q5: Do you accept OEM orders?
A5: Yes, OEM and customization are available, and we also provide label printing service.
Q6: Why should you choose us?
A6:1) Cost control - purchasing high-quality products at an appropriate price.
2) Quick response - within 48 hours, professional personnel will provide you with a quote and address your concerns.
3) High quality - The company always proves with sincere intention that the products it provides are 100% high-quality.
4) After sales service and technical guidance - The company provides after-sales service and technical guidance according to customer requirements and needs.
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