I-Vise Yokuzibeka Eceleni
Lo mkhiqizo uyi-vise ye-pneumatic-hydraulic ezenzakalelayo enembayo ephezulu, eyenzelwe ngqo imishini yokugaya enembile kuma-axis angu-4, ama-axis angu-5, i-CNC indexing, kanye nemishini yokugaya ye-CNC eqondile/evundlile. Isakhiwo sawo esikhethekile sivimbela ngempumelelo ukuphakamisa izinto zokusebenza ngenxa yengcindezi eyehlayo ekhiqizwa ngesikhathi sokubopha, okuqinisekisa amandla amahle okukhiya kanye nokunemba kokuphindaphinda okuphakathi okungu-±0.01mm. Amaslayidi aseceleni e-vise aqinisiwe futhi aphathwa ngokushisa (HRC42° noma ngaphezulu), ahlinzeka ngokumelana nokuguguleka okuphezulu kanye namandla okudonsa. Umklamo womhlathi oqondene nezinhlangothi ezimbili uvumela ukuguqulwa okuguquguqukayo kokuma, okuhambisana kahle nezidingo ezahlukene zokukhiqiza ezenzakalelayo kusukela ekusetshenzisweni okulula kuya ekusikeni okunzima.
Lo mkhiqizo wenzelwe ngqo imishini yokulungisa esezingeni eliphezulu enezingqimba eziningi, efaneleke ngokuphelele ekusebenzeni ngokunemba kumatafula okulinganisa angu-4-axis, angu-5-axis, e-CNC, kanye nemishini yokugaya ye-CNC eqondile/evundlile. Ukuphindaphinda kwayo kwesikhungo se-vise kugcinwa njalo ku-±0.01mm, okuqinisekisa ukuhambisana okuphezulu nokuthembeka kuyo yonke inqubo yokulungisa.
Izihlathi ze-vise zenziwe ngensimbi ngokuphelele futhi zihlanzwa ngokushisa ku-HRC42° noma ngaphezulu, okuqinisekisa ukumelana okuhle kakhulu nokuguguleka kanye namandla okunamathela. Umklamo oyingqayizivele wezinhlangothi ezimbili uvumela izihlathi ukuthi zishintshelwe eziqondisweni ezahlukene zokubopha, okunikeza ukuguquguquka nokusebenza kahle. Isakhiwo esiyingqayizivele sikhiqiza ingcindezi ephansi esebenzayo ngesikhathi sokubopha, okuvimbela kakhulu ukuphakanyiswa kwezingxenye zomsebenzi futhi kunikeze amandla okukhiya amahle kakhulu futhi azinzile.
Lokho amakhasimende akushoyo ngathi
Imibuzo Evame Ukubuzwa
1. Yimaphi amathuluzi nemishini yomshini efanelekile kule vise?
A: Lo mkhiqizo wenzelwe imishini yokulungisa ngokunemba okuphezulu futhi usebenza kabanzi ezikhungweni zokulungisa ezine-axis kanye ne-axis 5, imishini yokuqondisa i-CNC, kanye nemishini yokugaya ye-CNC eqondile noma evundlile. Umklamo wawo ohlakaniphile ufanelekela kakhulu ukusika okuyinkimbinkimbi ezikhungweni zokulungisa ezine-axis multi-axis 5, okuvumela ukuthi uhlanganiswe ngokuphelele emigqeni yokukhiqiza yokukhiqiza ngokunemba yesimanje.
2. Kuyini ukuphindaphindwa kwe-vise? Kubaluleke ngani lokhu ekushiseni?
A: Ukuphindaphindwa okuphakathi kwalesi sivise kungagcinwa ngokuzinzile ngaphakathi kuka-±0.01mm. Lokhu kunemba okuphezulu kakhulu kusho ukuthi ekucutshungulweni kweqoqo noma ezinqubweni eziyinkimbinkimbi ezidinga ukubopha okuningi, isikhundla sokubhekisela sengxenye yokusebenza sihlala sihambisana, ngokuyisisekelo siqinisekisa ukuhambisana okulinganayo kanye nokunemba okuphezulu kakhulu, isiqinisekiso esibalulekile somshini wokulungisa ngokunemba.
3. Yiziphi izici zemihlathi? Kufezwa kanjani ukuguquguquka okuphezulu?
A: Imihlathi ye-vise yenziwe ngensimbi ngokuphelele futhi ihlanzwa ngokushisa ku-HRC42° noma ngaphezulu, inokumelana nokuguguleka okuphezulu kakhulu kanye nokuqina. Idizayini yayo ehlukaniswayo ivumela abasebenzisi ukuthi balungise noma bashintshe indlela yemihlathi ngokuguquguqukayo ngokwesimo nezidingo zomsebenzi oboshelwe, okuthuthukisa kakhulu ukuguquguquka kanye nokusebenza kwesixazululo sokubopha.
4. Umkhiqizo uyixazulula kanjani inkinga evamile yezinto zokusebenza ezintantayo ngesikhathi somshini?
A: Lo mshini, ngomklamo okhethekile wesakhiwo, ukhiqiza ngamandla okwehla lapho ubopha umshini wokusebenza. Lo mshini ulwa ngempumelelo nokuthambekela kokuphakama komshini wokusebenza okubangelwa amandla okusika, uvimbela kahle umshini wokusebenza ukuntanta nokudlidliza, ngaleyo ndlela uqinisekise amandla amahle okukhiya, okwenza inqubo yomshini izinze kakhudlwana futhi ikhwalithi yomphezulu ibe phezulu.
5. Ukwakheka kwama-slide rails kuqinisekisa kanjani ukunemba nokuqina kwesikhathi eside?
A: Ama-rails ashelelayo kuzo zombili izinhlangothi ze-vise aphathwa ngokushisa okuqinisayo (HRC42°). Lokhu kwelashwa kunikeza ama-rails ama-slide ubulukhuni obukhulu kakhulu, ukumelana nokuguguleka, kanye namandla okuthambekela. Ngisho nangaphansi kokusetshenziswa isikhathi eside, okuvame kakhulu, ingamelana ngempumelelo nokuguguleka nokuguquka, ngaleyo ndlela iqinisekise ukunemba okuphezulu kwe-vise kanye nokuphila isikhathi eside kwenkonzo.
Lo mkhiqizo uyi-vise esebenza ngokuzenzakalela esebenza kahle kakhulu eyenzelwe ngqo ukukhiqiza ngokunemba kwesimanje. Ihlanganisa isakhiwo esiqinile, ukulawula amandla okubopha okunembile, kanye nesixhumi esibonakalayo esihlakaniphile sokwenza okuzenzakalelayo, esihlose ukuhlangabezana nezidingo eziqinile kusukela ekusetshenzisweni okuyinkimbinkimbi kwe-multi-axis kuya ekukhiqizweni kwesisindo okusebenzayo kakhulu.
I. Umklamo Nokwakheka
Umzimba Onamandla Aphezulu: Umzimba we-vise wenziwe ngensimbi ephothiweyo ene-spheroidal graphitized cast iron (FCD600) enamandla amakhulu okudonswa, okuqinisekisa isakhiwo esiyisisekelo esiqinile kanye nokumelana okuqinile nokuguquguquka.
I-Precision Hardened Guide Rails: I-slide rails ezinhlangothini zombili ze-vise iqinisiwe futhi iphathwa ngokushisa ku-HRC42 noma ngaphezulu, okufinyelela ukumelana nokuguguleka okuphezulu, amandla aphezulu okudonseka, kanye nokunemba okuphezulu okuzinzile kwesikhathi eside.
Imihlathi Emifushane: Imihlathi inomklamo oqondene nezinhlangothi ezimbili owenziwe ngensimbi ngokuphelele. Ngemva kokwelashwa ngokushisa (HRC42° noma ngaphezulu), ingahlukaniswa futhi ibekwe kabusha ngokwezidingo zokubopha, okunikeza ukuguquguquka okuphezulu.
Uhlelo Lokushayela Oluyinhloko: Luhlanganisa injini yomoya ephindaphindayo ezenzela yona, eqhuba isekethe ye-hydraulic ngengcindezi yomoya. Uma ihlanganisa izinzuzo zokuphendula okusheshayo komoya kanye nokudluliswa kwamandla kagesi okuzinzile, ifinyelela idrayivu ezenzakalelayo esebenza kahle.
Indlela Yokucindezela Eya Phansi Entantayo: Indlela yokudlulisa ingcindezi eya phansi entantayo yangaphakathi eklanyelwe ngokukhethekile ikhiqiza ingcindezi eyengeziwe eya phansi ngesikhathi sokubopha.
II. Imisebenzi Eyinhloko
Amandla Okubamba Okuphakeme Nokuzinza:
Amandla okubopha angalungiswa ngokukhululekile nangokunembile kusuka ku-0 kuya ku-6000 kg ngokulawula ingcindezi, okuvumelana nezimo ezahlukahlukene zomshini kusukela kuma-alloy alula kuya kuma-blank ensimbi acwebezelayo.
Umsebenzi Wokubamba Nokuzinzisa Okuzenzakalelayo: Ngisho noma kunokushintshashintsha kwengcindezi yomthombo womoya, amandla okubopha asethiwe ayagcinwa, okuqinisekisa ukuphepha komshini wokugaya.
Amandla Angcono Kakhulu Okulwa Nomsebenzi Owenziwe Ngensimbi: Indlela ehlukile yokucindezela phansi entantayo ikhiqiza amandla okukhiya, ivimbela ngempumelelo umsebenzi ukuthi ungantanti noma utsheke ngesikhathi somshini, inikeze amandla amahle kakhulu okukhiya.
Ukunemba Okuphezulu Kakhulu Nokuphindaphindeka:
Ukunemba kokuphindaphinda okuphakathi kuze kufike ku-±0.01 mm, okunikeza ireferensi ethembekile yokulungisa ngokunemba.
Isakhiwo sokuphindaphinda kwesikhungo esibheke izinhlangothi zombili siqinisekisa ukunemba kwendawo yomshini.
Ukusebenza Okuzenzakalelayo Okusebenza Kakhulu:
Isivinini sokuvula nokuvala esisheshayo, isivinini sokushintsha semizuzwana eyi-1.5 kuphela, kanye nebanga lokuphepha lokubopha elingu-6 mm kuthuthukisa kakhulu ukusebenza kahle kwesikhathi okungeyona imishini.
Njengoba ihlinzeka ngezixhumi zokulawula eziningi, lo mkhiqizo ungaxhumana ngqo nezimpawu zesistimu ye-CNC ukuze kufakwe izintambo ngokuzenzakalela, noma usetshenziswe ngesandla ngamaswishi, ama-valve kagesi, noma izilawuli zamathuluzi omshini.
III. Izindawo Zokufaka Isicelo
Lo mkhiqizo wenzelwe izimo zokulungisa ngokunemba okudingakalayo, ikakhulukazi ezifanele:
Imishini Yama-axis amaningi kanye Neyinhlanganisela: Ihambisana kahle nezikhungo zomshini ezinama-axis amane kanye nama-axis amahlanu kanye namatafula okufaka izinkomba ze-CNC ukuze kuqhutshekwe nokulungiswa kwezakhiwo eziyinkimbinkimbi.
Umshini Wokugaya Onezimfuneko Eziqinile: Kufanelekela imishini yokugaya ye-CNC eqondile nevundlile, ephatha izimo zokusika ezisindayo ezintweni ezifana nensimbi ephonswe ngensimbi.
Imigqa Yokukhiqiza Ezenzakalelayo: Ihlanganiswe kalula ezinhlelweni zokukhiqiza ezizenzakalelayo noma ezingenamuntu ngokusebenzisa umsebenzi wokubopha/ukuvula okuzenzakalelayo ukuze kusebenze njalo.
IV. Izinselele kanye nezixazululo ekusetshenzisweni kwemishini enembile
Emishinini yokulungisa ngokunemba enesivinini esikhulu, ene-multi-axis, ukuqina, ukuqina kokunemba, kanye nokumelana nokudlidliza kwe-clamp kuyinselele ebalulekile. Ama-clamp endabuko avame ukubhekana nezinkinga ezifana nokufuduka kwezingxenye zomsebenzi, ukwehla kokunemba ngenxa yokudlidliza, kanye nokusebenza kahle okuphansi kokubopha ngesandla.
Lo mkhiqizo ubhekana ngqo nalezi zinselele ngezici zokuklama ezilandelayo:
Izinto eziqinile kakhulu kanye nokwelashwa kokuqina: Zimelana nokuguquguquka kanye nokuguguleka okubangelwa amandla okusika, okuqinisekisa ukunemba kwesikhathi eside.
Umklamo wokulwa nokuntanta phansi: Ngokuyisisekelo uxazulula inkinga yokuntanta kwe-workpiece, ukuqinisekisa ukuqina komshini kanye nekhwalithi yobuso.
Ukuphindaphinda okuphezulu kanye nokwenza izinto ngokuzenzakalela okusheshayo: Kuhlinzeka ngereferensi ehambisanayo yokunemba komshini onezinhlangothi eziningi, kunciphisa isikhathi esisekelayo, futhi kuthuthukisa ukusebenza kahle kwemishini iyonke (OEE).
Le vise ezenzakalelayo enembile kakhulu iyithuluzi elinamandla emkhakheni wokukhiqiza ngokunemba. Ngomzimba wayo wensimbi eqinile we-FCD600, i-HRC42 guide rails eqinile, amandla okubopha alungisekayo angu-0-6000kg, ukuphindaphindwa okungu-±0.01mm, kanye ne-interface ezenzakalelayo ehlanganisiwe, ixazulula ngempumelelo izinselele eziyinhloko zokuzinza kokulungiswa kwezingxenye zomsebenzi, ukugcinwa kokunemba, kanye nokusebenza kahle kokukhiqiza ekushiseni ngokunemba. Kungakhathaliseki ukuthi isetshenziselwa ukushisisa ubuso obuyinkimbinkimbi obunama-axis amahlanu noma ihlanganiswe emigqeni yokukhiqiza ezenzakalelayo, inikeza isisombululo sokubambelela esizinzile, esithembekile, nesisebenzayo, okwenza kube yingxenye ebalulekile yemishini yokuthuthukisa amakhono okukhiqiza aphezulu.
