Ibha Yokusika Insimbi Yezimboni Eqondile Kakhulu
Ibha Yokusika UkugayaLe Milling Cutter Bar enamandla amakhulu ine-interface yokuxhumana enezinhlangothi ezimbili kanye nomzimba wokusika we-42CrMo, oqinisekisa ukuzinza okuvelele kanye nokudlidliza okuphansi. Umklamo wayo oqondile ufeza ukugeleza kwezinga le-micron, futhi kuhlanganiswe nokupholisa kwangaphakathi, kuthuthukisa kakhulu ukunemba kokucubungula kanye nokuphila kwamathuluzi. Umkhiqizo uyahambisana nama-blade ajwayelekile futhi ufanelekela izidingo eziningi ezisukela ekusetshenzisweni okunzima kuya ekuqedeni okuyingxenye.
Izimfanelo Ezibalulekile
Izici Zomkhiqizo
1. Lwela ukwenza kahle kanye nokuqinisekisa ikhwalithi
Sigxile embonini yamathuluzi okusika, sikhethele ubuchwepheshe obengeziwe
2. Ukusika okusheshayo nokususwa kwe-chip kubushelelezi
Ilungele ukucutshungulwa kokusika imisele, ukucutshungulwa kwe-slope kanye nokucutshungulwa kokuhlanza ekhoneni
Izinto ezingu-3.42crmo Ziqinile Kakhulu Futhi Zimelana Nokushaqeka
Izinto ezisezingeni eliphezulu ziqinisekisa ukuqina komkhiqizo, futhi inqubo yokwelapha ukushisa ithuthukisa ubulukhuni kanye nokumelana nokushaqeka komzimba wommese
4. I-blade ilingana kahle ngaphandle kokuqhekezwa
Ukunemba okuphezulu, ukwakheka kokubopha isikhundla sesikulufo kuqinisekisa ukuthi umsele we-blade unamathela eduze ne-blade ngaphandle kokuqhekezwa, ngokuqina okuqinile kanye nomphumela wokucubungula ongcono
5. Ukususwa okusebenzayo ukuvimbela ukungqubuzana
Ngesikhathi sokucubungula, i-milling cutter shank kanye ne-workpiece kugwenywa ngempumelelo ukuvimbela ukungqubuzana kwe-workpiece ngesikhathi sokucubungula, futhi indawo evulekile inikeza isikhala esikhulu se-chip ngesikhathi sokucubungula
6. Ukucima nokuqinisa kwenza ukugaya kube lula
Ifaka ukuqina kokucima, ukumelana okuhle kakhulu nokushaqeka, ukuguguleka kwe-blade okuncishisiwe, ukuqina, ukusebenza okuzinzile, impilo yesevisi ende kanye nokusebenza kahle kokucubungula okuthuthukisiwe
Izinzuzo
1. Ukuqina Okuphezulu, Ukumelana Nokudlidliza, kanye Nokuzinza
I-Contact Positioning Interface Ezinhlangothi Zimbili: Isebenzisa umklamo othuthukisiwe wobuso bokugcina kanye nobuso obuyindilinga, ifinyelela indawo enkulu, ifanelane kahle ne-spindle yethuluzi lomshini noma induku yokwandisa, iqinisekisa ukuqina kokuxhumeka okuphezulu kakhulu kanye nekhono lokudlulisa i-torque, icindezela ngempumelelo ukudlidliza futhi ibeka isisekelo sokusika okunzima kanye nomshini wesivinini esikhulu.
Umzimba Wokubamba Amathuluzi Oqinile: Wenziwe nge-42CrMo esezingeni eliphezulu, osebenza ngomshini onembile futhi ophathwa ngokushisa, unamandla amahle kakhulu okusebenza ngomshini kanye nokumelana nokuguguleka, okuqinisekisa ukuzinza kobukhulu ngesikhathi sokusetshenziswa isikhathi eside.
2. Ukunemba Okuqondile Kokubeka I-Radial
Ukubekezelelana kokukhiqiza okunembile kanye nomklamo wesixhumi esibonakalayo kuqinisekisa ukugeleza kwe-radial okuphansi kakhulu ngemva kokufakwa kwamathuluzi (ngokuvamile kuze kufike ezingeni le-μm). Lokhu kubalulekile ekufezeni ukuqeda okuphezulu kwendawo, ukuqinisekisa ukunemba kobukhulu bomsebenzi, kanye nokwandisa isikhathi sokuphila kwamathuluzi, okulungele kakhulu ukwenziwa kwe-contour ngokunemba okuphezulu kanye nokugaya amahlombe ayisikwele.
3. Ukunikezwa Kwesipholile Esisebenza Kahle
Umklamo wesiteshi sokupholisa sangaphakathi ojwayelekile uvumela ukuthi i-coolant enomfutho ophezulu ifuthwe ngqo emphethweni wokusika we-insert. Lokhu kunciphisa ngempumelelo izinga lokushisa lokusika, kusiza ukususwa kwe-chip ngesikhathi esifanele, kuvimbela ukwakheka komphetho oqongelelekile, futhi kuthuthukisa kakhulu ukusebenza kanye nokuphila kwamathuluzi ekufakeni okujulile, izinto ezilukhuni ukuzifaka emshinini, noma ekushiseni ngesivinini esikhulu.
4. Ukuguquguquka Okubanzi Nokuguquguquka
Ukuhambisana Kokufaka: Kwenzelwe ukufaka izifakelo ezijwayelekile zesikwele noma eziyisikwele, ezisekela ukukhethwa okubanzi kwezifakelo ezivela emikhiqizweni eminingi nezinto zokwakha, njenge-carbide ehlanganisiwe kanye ne-cermet, ukuze kuhlangatshezwane nokulungiswa kwezinto ezahlukahlukene kusukela ensimbini kanye nensimbi engagqwali kuya kuma-alloy ensimbi kanye ne-aluminium.
Izicelo Ezinemisebenzi Eminingi: Isetshenziswa kakhulu ekugayeni amahlombe angama-90-degree square, ekwazi ukusebenza emaceleni aqonde phezulu kanye nasezindaweni ezingezansi ngendlela eyodwa. Iphinde isetshenziswe kabanzi ekugayeni ubuso, ekugayeni izinyathelo, ekugayeni izikhala, kanye nasekugayeni i-contour, okwenza kube ithuluzi elinamandla lokugoqa kahle kanye nokuqeda kancane.
Imininingwane Ehlukahlukene Etholakalayo: Inikeza ububanzi obuhlukene, ubude, kanye nezimpuphu zokufaka (isb., izinhlobo zokufaka okukodwa, izinhlobo zokufaka kabili) ukuze kuhlangatshezwane nezidingo zamandla, isikhala somshini, kanye nokusebenza kahle kwamathuluzi omshini ahlukene.
Kungani Sikhethe
Iphrofayela Yefektri
Imibuzo Evame Ukubuzwa
1. U: Yini eyenza ibha yakho yokusika iqine kakhulu ngesikhathi sokusika okunzima?
A: Inesixhumi sethu sokuxhumana esinezinhlangothi ezimbili esinelungelo lobunikazi (ubuso bokugcina + ubuso obuyindilinga), okudala indawo enkulu, ukulingana okuqinile ne-spindle yomshini ukuze kube nokuqina okuphezulu kanye nokudlidliza. Uma ihlanganiswe nomzimba onamandla aphezulu we-42CrMo, iqinisekisa ukuzinza okuvelele ngisho nangaphansi kwemithwalo enzima.
2. U: Ngingalindela izinga elingakanani lokunemba komshini ngaleli thuluzi?
A: Ithuluzi lenzelwe ukunemba okuphezulu, kanti ukugeleza kwe-radial kuvame ukuba ngaphakathi kwama-micrometer (µm) ngemva kokufakwa. Lokhu kuqinisekisa ukuqeda okuhle kakhulu kwendawo, ukunemba okuqinile, kanye nokuphila isikhathi eside kwamathuluzi—ikakhulukazi ekubumbeni ngokunemba kanye nokugaya amahlombe ayisikwele.
3. U: Umklamo we-coolant yangaphakathi uyithuthukisa kanjani ukusebenza?
A: Iziteshi ezijwayelekile zokupholisa zangaphakathi ziletha ukupholisa okunomfutho ophezulu ngqo emphethweni osikiwe. Lokhu kunciphisa ukushisa ngempumelelo, kuthuthukisa ukuphuma kwama-chip, kuvimbela umkhawulo owakhiwe, futhi kuthuthukisa kokubili impilo yamathuluzi kanye nokusebenza kahle emifuleni ejulile, izinto eziqinile, kanye nokusebenza okusheshayo.
4. U: Ingabe leli thuluzi liyahambisana nezinto zami ezifakiwe kanye nezinto engizisebenzisayo?
A: Yebo. Yenzelwe ukwamukela izingcezu ezijwayelekile zesikwele noma eziyisikwele ezivela emikhiqizweni ehamba phambili, kufaka phakathi i-carbide ehlanganisiwe kanye ne-cermet. Lokhu kuvumela ukucutshungulwa kwezinto eziningi ezahlukene—kusukela ensimbini kanye nensimbi engagqwali kuya kuma-alloy ensimbi kanye ne-aluminium.
5. U: Yiziphi izinhlelo zokusebenza kanye nokucushwa okutholakalayo?
A: Isetshenziswa kakhulu ekugayweni kwamahlombe angama-90° square, futhi isebenza kahle kakhulu ekugayweni kobuso, isinyathelo, isikhala, kanye ne-contour. Itholakala ngamadayamitha amaningi, ubude, kanye nezinhlobo zombhobho wokufaka (owodwa noma ophindwe kabili), ingalungiselelwa ukuze ifane nezidingo zamandla omshini wakho, indawo yokusebenza, kanye nokusebenza kahle kokubili kokugaywa kanye nokuqeda kancane.
