I-Self Centreing Vise
Le mveliso yi-vise ye-pneumatic-hydraulic ezenzekelayo echanekileyo kakhulu, eyenzelwe ngokukodwa umatshini wokugaya ochanekileyo kwi-4-axis, 5-axis, CNC indexing, kunye noomatshini bokugaya be-CNC abathe nkqo/abathe tye. Ulwakhiwo lwayo olukhethekileyo luthintela ngokufanelekileyo ukuphakamisa izinto zokusebenza ngenxa yoxinzelelo oluya ezantsi oluveliswa ngexesha lokubotshwa, ukuqinisekisa amandla okutshixa agqwesileyo kunye nokuchaneka kokuphindaphinda embindini we-±0.01mm. Iislayidi ezisecaleni ze-vise ziqinile kwaye ziphathwa ngobushushu (HRC42° okanye ngaphezulu), zibonelela ngokumelana nokuguguleka okuphezulu kunye namandla okutsalwa. Uyilo lomhlathi olujikelezileyo luvumela ukuguqulwa okuguquguqukayo kolwalathiso, oluhambelana ngokugqibeleleyo neemfuno ezahlukeneyo zemveliso ezenzekelayo ukusuka ekuchwethezeni okulula ukuya ekusikeni okunzima.
Le mveliso yenzelwe ngokukodwa umatshini wokugaya ochanekileyo kakhulu one-axis ezininzi, ifanelekile ngokupheleleyo kwimisebenzi echanekileyo kwi-4-axis, 5-axis, iitafile zokufaka i-CNC indexing, kunye noomatshini bokugaya be-CNC abathe nkqo/abathe tye. Ukuphindaphinda kwayo kweziko le-vise kugcinwa rhoqo kwi-±0.01mm, kuqinisekisa ukuhambelana okuphezulu kunye nokuthembeka kuyo yonke inkqubo yokugaya.
Imihlathi ye-vise yenziwe ngentsimbi kwaye ilungiswa ngobushushu ukuya kwi-HRC42° nangaphezulu, iqinisekisa ukumelana nokuguguleka okugqwesileyo kunye namandla okutsalwa. Uyilo olukhethekileyo lweendlela ezimbini luvumela imihlathi ukuba itshintshelwe kwiindlela ezahlukeneyo zokubambelela, nto leyo enika ukuguquguquka nokusebenza kakuhle. Isakhiwo esikhethekileyo senza uxinzelelo olusebenzayo lokuhla ngexesha lokubambelela, sithintela kakhulu ukuphakanyiswa komsebenzi kwaye sibonelela ngamandla okutshixa agqwesileyo nazinzileyo.
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FAQ
1. Zeziphi izixhobo zoomatshini kunye nezixhobo ezifanelekileyo kule vise?
A: Le mveliso yenzelwe umatshini wokugaya ochanekileyo kwaye isebenza kakhulu kwiindawo zokugaya ezine-axis ezi-4 kunye ne-axis ezi-5, oomatshini bokukhomba be-CNC, kunye noomatshini bokugaya be-CNC abathe nkqo okanye abathe tye. Uyilo lwayo olunobuchule lufanelekile ngokukodwa ekusikeni okuntsonkothileyo kwiindawo zokugaya ezine-axis ezi-5, okuvumela ukuba idityaniswe ngokugqibeleleyo kwimigca yemveliso yokuvelisa ngokuchanekileyo yanamhlanje.
2. Ithini indlela ephindaphindwa ngayo i-vise? Ibaluleke ngantoni le nto xa kusenziwa i-machining?
A: Ukuphindaphinda okuphakathi kwesi sivise kunokugcinwa ngokuzinzileyo ngaphakathi kwe-±0.01mm. Oku kuchaneka okuphezulu kakhulu kuthetha ukuba kwiinkqubo zebhetshi okanye iinkqubo ezintsonkothileyo ezifuna ukubethelwa okuninzi, indawo yesalathiso somsebenzi ihlala ihambelana, ngokusisiseko iqinisekisa ukuhambelana okulinganayo kunye nokuchaneka okuphezulu kakhulu, isiqinisekiso esibalulekileyo somatshini wokuchaneka.
3. Zithini iimpawu zemihlathi? Ifumaneka njani indlela eguquguqukayo kakhulu?
A: Imihlathi ye-vise yenziwe ngentsimbi yonke kwaye ilungiswa ngobushushu ukuya kwi-HRC42° nangaphezulu, inokumelana nokuguguleka okuphezulu kakhulu kunye nokuqina. Uyilo lwayo olunokukhutshelwa ngamacandelo amabini luvumela abasebenzisi ukuba balungise okanye batshintshe indlela yemihlathi ngokwemilo kunye neemfuno zomsebenzi obotshelelweyo, nto leyo ephucula kakhulu ukuguquguquka kunye nokusebenza kwesisombululo sokubotshelelwa.
4. Le mveliso iyisombulula njani ingxaki eqhelekileyo yezinto ezisetyenziswayo xa kusenziwa i-machining?
A: Le vise, ngoyilo olukhethekileyo lwesakhiwo, ivelisa amandla ehlayo xa ibopha isixhobo somsebenzi. Esi sixhobo silwa ngempumelelo notyekelo lokunyuka kwesixhobo somsebenzi olubangelwa ngamandla okusika, sithintela ngokugqwesileyo ukudada nokungcangcazela kwesixhobo somsebenzi, ngaloo ndlela siqinisekisa amandla agqwesileyo okutshixa, senza inkqubo yomatshini izinze ngakumbi kwaye umgangatho womphezulu uphakame.
5. Uyilo lwee-slide rails luqinisekisa njani ukuchaneka nokuqina kwexesha elide?
A: Iireli ezityibilikayo kumacala omabini e-vise zinyangwa ngobushushu obuqinileyo (HRC42°). Olu nyango lunika iireli ezityibilikayo ubulukhuni obuphezulu kakhulu, ukumelana nokuguguleka, kunye namandla okutsalwa. Nokuba isetyenziswa ixesha elide, ingasetyenziswa rhoqo, inokumelana ngempumelelo nokuguguleka, ngaloo ndlela iqinisekisa ukuchaneka okuphezulu kunye nobomi benkonzo obude kakhulu be-vise.
Le mveliso yi-vise ezenzekelayo esebenza kakhulu eyenzelwe ngokukodwa ukwenziwa ngokuchanekileyo kwanamhlanje. Idibanisa isakhiwo esiqinileyo, ulawulo oluchanekileyo lwamandla okubamba, kunye nojongano olukrelekrele lwe-automation, olujolise ekuhlangabezaneni neemfuno ezingqongqo ukusuka ekucubunguleni okuntsonkothileyo kwe-multi-axis ukuya kwimveliso yobuninzi esebenza kakuhle.
I. Uyilo kunye nokuBumba
Umzimba Onamandla Aphezulu: Umzimba we-vise wenziwe nge-high-tensile-strength spheroidal graphitized cast iron (FCD600), eqinisekisa ulwakhiwo olusisiseko oluqinileyo kunye nokumelana okunamandla nokuguquguquka.
Iireyile zesikhokelo eziqinisiweyo: Iireyile zesilayidi kumacala omabini e-vise ziqinisiwe kwaye zinyangwa ngobushushu kwi-HRC42 okanye ngaphezulu, zifikelela ekugugulekeni okuphezulu, amandla aphezulu okutsalwa, kunye nokuchaneka okuphezulu okuzinzileyo kwexesha elide.
Imihlathi Eyimodular: Imihlathi inoyilo oluya kwicala ngalinye olwenziwe ngentsimbi ngokupheleleyo. Emva konyango lobushushu (HRC42° nangaphezulu), inokuqhekeka kwaye ibekwe ngokutsha ngokweemfuno zokubambelela, nto leyo enika ukuguquguquka okuphezulu.
Inkqubo yeCore Drive: Iquka i-motor ye-pneumatic ezenzela ngokwayo, eqhuba i-hydraulic circuit ngokusebenzisa uxinzelelo lwe-pneumatic. Idibanisa iingenelo zempendulo ekhawulezayo ye-pneumatic kunye nokudluliselwa kwamandla e-hydraulic okuzinzileyo, ifezekisa i-automated drive esebenzayo.
Indlela Yokuxinzelela Ehla Ngokudada: Indlela yokudlulisa uxinzelelo oluya ezantsi oludadayo eyenzelwe ngokukodwa ivelisa uxinzelelo olongezelelweyo oluya ezantsi ngexesha lokuxinzelela.
II. Imisebenzi Engundoqo
Amandla okuQinisa kunye nozinzo oluPhezulu:
Amandla okubamba anokulungiswa ngokukhululekileyo nangokuchanekileyo ukusuka kwi-0 ukuya kwi-6000 kg ngolawulo loxinzelelo, oluhambelana neemeko ezahlukeneyo zoomatshini ukusuka kwii-alloys ezikhanyayo ukuya kwiiblanks zesinyithi.
Umsebenzi wokubamba nokugcina uxinzelelo ngokuzenzekelayo: Nokuba uxinzelelo lomoya luyatshintshatshintsha, amandla okubamba abekwe ayagcinwa, okuqinisekisa ukhuseleko loomatshini bokuchwetheza.
Amandla Agqwesileyo Okulwa Nomsebenzi Ojikelezayo: Indlela eyahlukileyo yokuxinana ezantsi ejikelezayo ivelisa amandla okutshixa, ithintela ngokufanelekileyo umsebenzi ukuba ungashukumi okanye ugobe ngexesha lokwenziwa, inika amandla abalaseleyo okutshixa.
Ukuchaneka Okuphezulu Kakhulu Nokuphindaphindwa:
Ukuchaneka kokuphindaphinda embindini ukuya kuthi ga kwi-±0.01 mm, okubonelela ngereferensi ethembekileyo yokulungisa ngokuchanekileyo.
Ulwakhiwo lokuphindaphinda kweziko eliya kwicala elinye luqinisekisa ukuchaneka kwendawo yomatshini.
Ukusebenza ngokuzenzekelayo okusebenzayo kakhulu:
Isantya sokuvula nokuvala esikhawulezayo, isantya sokutshintsha semizuzwana eli-1.5 kuphela, kunye nomgama wokhuseleko wokubambelela we-6 mm kuphucula kakhulu ukusebenza kwexesha okungasebenzisi imishini.
Ibonelela ngeendawo ezininzi zokulawula, le mveliso inokunxibelelana ngokuthe ngqo nemiqondiso yenkqubo ye-CNC ukuze ikwazi ukubopha ngokuzenzekelayo, okanye isetyenziswe ngesandla ngeeswitshi, iivalvu zombane, okanye izilawuli zezixhobo zomatshini.
III. Iindawo zokusetyenziswa
Le mveliso yenzelwe iimeko ezifuna ukuchaneka kwemishini, ngakumbi ezifanelekileyo kwezi:
Umatshini wokwenza i-Multi-axis kunye ne-Composite: Ihambelana ngokugqibeleleyo namaziko oomatshini e-4-axis kunye ne-5-axis kunye neetafile zokubonisa i-CNC zoomatshini bokwenza i-contours enzima rhoqo.
Umatshini wokugaya oneemfuno eziqinileyo: Ulungele oomatshini bokugaya be-CNC abathe nkqo nabathe tye, abaphatha iimeko zokusika ezinzima kwizixhobo ezifana nesinyithi esityhidiweyo.
Imigca yokuvelisa ezenzekelayo: Idityaniswe ngokulula kwiinkqubo zemveliso ezizimeleyo okanye ezingenabantu ngokusebenzisa umsebenzi wokubopha/wokuvula iintambo ngokuzenzekelayo ukuze isebenze ngokuqhubekayo.
IV. Imingeni kunye nezisombululo kwiMishini echanekileyo
Kwimishini yokulungisa ekhawulezayo nene-multi-axis echanekileyo, ukuqina, ukuzinza kokuchaneka, kunye nokumelana nokungcangcazela kwe-clamp zizinto eziphambili. Ii-clamp zemveli zihlala zijongene neengxaki ezifana nokufuduka kwezinto zokusebenza, ukuncipha kokuchaneka ngenxa yokungcangcazela, kunye nokusebenza okuphantsi kokucinezela ngesandla.
Le mveliso ijongana ngqo nale mingeni ngokusebenzisa ezi mpawu zoyilo zilandelayo:
Izinto eziqinileyo kakhulu kunye nonyango lokuqina: Iyamelana nokuguquguquka kunye nokuguguleka okubangelwa ngamandla okusika, iqinisekisa ukuchaneka kwexesha elide.
Uyilo oluchasene nokudada: Ngokusisiseko lusombulula ingxaki yokudada kwesixhobo somsebenzi, luqinisekisa uzinzo lomatshini kunye nomgangatho womphezulu.
Ukuphindaphinda okuphezulu kunye nokuzisebenzela ngokukhawuleza: Ibonelela ngereferensi ehambelanayo yokuchonga okunemiba emininzi ngokuchanekileyo, inciphisa ixesha lokuncedisa, kwaye iphucula ukusebenza kakuhle kwezixhobo zizonke (OEE).
Le vise ezenzekelayo echanekileyo kakhulu sisixhobo esinamandla kwicandelo lokuvelisa ngokuchanekileyo. Ngomzimba wayo wesinyithi oqinileyo we-FCD600, iireyile zesikhokelo eziqinileyo ze-HRC42, amandla okubamba ahlengahlengiswayo angama-0-6000kg, ukuphindaphindwa kwe-±0.01mm, kunye nojongano oludibeneyo lwe-automation, isombulula ngempumelelo imingeni ephambili yozinzo lokulungiswa kwemisebenzi, ukugcinwa ngokuchanekileyo, kunye nokusebenza kakuhle kwemveliso kwi-accuracy machining. Nokuba isetyenziselwa i-five-axis complex surface machining okanye idityaniswe kwimigca yemveliso ezenzekelayo, ibonelela ngesisombululo sokubamba esizinzileyo, esithembekileyo, nesisebenzayo, okwenza ukuba ibe sisixhobo esiphambili sokuphucula amandla okuvelisa aphezulu.
