Vise Yekuzvitarisa Yega
Chigadzirwa ichi i-high-precision automated pneumatic-hydraulic vise, yakagadzirirwa zvakananga kugadzira nemazvo pamichina yekugaya yeCNC ine 4-axis, 5-axis, CNC indexing, uye vertical/horizontal. Chimiro chayo chakakosha chinodzivirira kusimudza workpiece nekuda kwekumanikidzwa kwakadzika kunokonzerwa panguva yekubatanidza, zvichiita kuti simba rekukiya rive rakanaka uye kudzokororwa kwepakati kwe ±0.01mm. Masiraidhi edivi e-vise akaomeswa uye anogadziriswa nekupisa (HRC42° kana kupfuura), zvichipa kudzivirira kupfeka kwakanyanya uye simba rekusunga. Dhizaini yejasi remativi maviri inobvumira kushanduka kwekutarisa, zvichinyatsoenderana nezvinodiwa zvakasiyana-siyana zvekugadzira otomatiki kubva pakugadzira kwakareruka kusvika pakucheka kwakasimba.
Chigadzirwa ichi chakagadzirirwa machining ane ma axis akawanda akanyatsogadzirwa, chakakodzera zvakakwana mashandiro akarurama pamatafura e4-axis, 5-axis, CNC indexing, uye vertical/horizontal CNC milling machines. Kudzokororwa kwayo kwevise center kunogara kuri pa ±0.01mm, zvichiita kuti pave nekuenderana kwakanyanya uye kuvimbika mukati mekuita kwemachining.
Majasi evhasi akagadzirwa nesimbi chete uye anopiswa kusvika kuHRC42° kana kupfuura, zvichiita kuti shaya dzisaparare zvakanaka uye dzive nesimba rekusunga. Dhizaini yakasiyana yemativi maviri inobvumira shaya kuti dzishandurwe nenzira dzakasiyana dzekusunga, zvichipa kuchinjika uye kushanda zvakanaka. Chimiro chayo chakasiyana chinoita kuti iderere pasi panguva yekusunga, zvichidzivirira zvakanyanya kusimudza workpiece uye zvichipa simba rekukiya rakanaka uye rakasimba.
Zvinotaurwa nevatengi nezvedu
Mibvunzo Inowanzo bvunzwa
1. Ndezvipi zvishandiso zvemuchina nemidziyo yakakodzera vise iyi?
A: Chigadzirwa ichi chakagadzirirwa michina yakanyatsogadzirwa uye chinoshandiswa zvakanyanya kunzvimbo dzemichina dzine 4-axis ne5-axis, michina yeCNC indexing, uye michina yemichina yeCNC milling yakatwasuka kana yakatwasuka. Dhizaini yacho yehunyanzvi yakanyatsokodzera kucheka kwakaoma panzvimbo dzemichina dzine 5-axis multi-axis, zvichiita kuti inyatsobatanidzwa mumitsetse yemazuva ano yekugadzira michina.
2. Chii chinoita kuti vise idzokororwe? Chii chinoreva izvi pakugadzira?
A: Kudzokororwa kwepakati kweiyi vise kunogona kuchengetedzwa zvakanaka mukati me ±0.01mm. Uku kunyatsorongeka kwakanyanya kunoreva kuti mukugadzirisa kwebatch kana maitiro akaomarara anoda clamping yakawanda, nzvimbo yekutarisa workpiece inoramba yakafanana, zvichivimbisa kugadzikana kwehukuru uye kunyatsorongeka kwakanyanya, vimbiso huru yekugadzira nemazvo.
3. Hunhu hweshaya ndehupi? Hunogona sei kushandiswa zvakasiyana-siyana?
A: Majasi evhasi akagadzirwa nesimbi chete uye anopiswa kusvika kuHRC42° kana kupfuura, ane simba rakawanda rekudzivirira kupfekwa uye kuomarara. Dhizaini yayo inogona kubviswa kumativi maviri inobvumira vashandisi kugadzirisa kana kushandura mafambiro ejasi zvichienderana nechimiro uye zvinodiwa zvebasa riri kusungirirwa, zvichivandudza zvakanyanya kuchinjika uye kushanda kwemhinduro yekusunga.
4. Chigadzirwa ichi chinogadzirisa sei dambudziko rinowanzoitika rekuti maworkpiece anoyangarara panguva yekugadzirwa?
A: Iyi vise, kuburikidza nedhizaini yakakosha yekuvaka, inogadzira simba rekudzikira pasi kana ichibata workpiece. Simba iri rinodzivirira zvakanyanya kukwira kweworkpiece kunokonzerwa nemasimba ekucheka, zvichidzivirira zvakanyanya workpiece kuyangarara uye kudedera, nokudaro zvichiita kuti pave nesimba rakanaka rekukiya, zvichiita kuti machining process ive yakasimba uye mhando yepamusoro ive yepamusoro.
5. Kugadzirwa kwemasiraidhi anotsvedza kunoita sei kuti zvive nyore uye zvinogara kwenguva refu?
A: Masimbi anotsvedza ari kumativi ese evise anorapwa nekupisa kwakanyanya (HRC42°). Kurapa uku kunoita kuti masimbi anotsvedza ave akaomarara zvakanyanya, arambe kupera, uye arambe achisimba. Kunyangwe kana ikashandiswa kwenguva refu, inogona kuramba kupera uye kuchinjika, zvichiita kuti vise ive neunyanzvi uye igare kwenguva refu.
Chigadzirwa ichi i-otomatiki vise inoshanda zvakanyanya yakagadzirirwa kugadzirwa kwemazuva ano nemazvo. Inobatanidza chimiro chakasimba, kutonga kwakasimba kwekumanikidza, uye interface ye otomatiki yakangwara, ichivavarira kusangana nezvinodiwa zvakaoma kubva pakugadzira machining yakaoma ye-multi-axis kusvika pakugadzira mass inoshanda zvakanyanya.
I. Kugadzira uye Kuronga
Muviri Une Simba Rakawanda: Muviri we vise wakagadzirwa nesimbi yakasimba kwazvo ine graphitized graphized cast iron (FCD600), zvichiita kuti chimiro chayo chive chakasimba uye chinodzivirira kuchinjika kwakasimba.
Matanho Ekutungamira Akaomesesa: Matanho ekufambisa ari kumativi ese emuchina akaomeswa uye anopiswa neHRC42 kana kupfuura, zvichiita kuti arambe achipisa zvakanyanya, arambe achisimba zvakanyanya, uye agare kwenguva refu achinyatsoita basa.
Majasi Akachinjika: Majasi aya ane dhizaini yemativi maviri yakagadzirwa nesimbi chete. Mushure mekupisa (HRC42° kana kupfuura), anogona kugurwa uye kuiswa panzvimbo itsva zvichienderana nezvinodiwa zvekusunga, zvichipa kuchinjika kwakanyanya.
Sisitimu yeKufambisa Yepakati: Inosanganisira mota yemhepo inodzokorodza yakagadzirwa yega, iyo inofambisa hydraulic circuit kuburikidza nekumanikidzwa kwemhepo. Kana ikabatana nemabhenefiti ekukurumidza kwemhepo uye kutumirwa kwesimba remvura kwakasimba, inoita kuti ifambise otomatiki zvakanaka.
Nzira yeKudzvanyirira Inoyangarara: Nzira yakagadzirwa nemukati inoyangarara ichidzika inogadzira imwe pressure yekudzika pasi panguva yekubatanidza.
II. Mabasa Ekutanga
Simba Repamusoro Rekusunga uye Kugadzikana:
Simba rekusunga rinogona kugadziriswa zvakasununguka uye nemazvo kubva pa0 kusvika ku6000 kg kuburikidza nechinhu chinodzora kumanikidzwa, chichienderana nemamiriro akasiyana-siyana ekugadzira kubva kuaruni dzakareruka kusvika kusimbi dzisina chinhu.
Basa reKubata uye Kudzikamisa Kumanikidzwa otomatiki: Kunyangwe paine kuchinja-chinja kwekumanikidzwa kwemhepo, simba rekubatanidza rinochengetwa, zvichiita kuti michina irambe yakachengeteka.
Kugona Kwakanaka Kwekudzikamisa Basa: Nzira yakasarudzika yekumanikidza inoyangarara ichidzika inogadzira simba rekukiya, zvichidzivirira zvinobudirira basa kuti risayangarara kana kutsveyama panguva yekugadzira, zvichipa simba rekukiya rakanaka.
Kunyatsoongorora uye Kudzokorora Kwazvo:
Kururama kwepakati kunodzokororwa kusvika ±0.01 mm, zvichipa mukana wakavimbika wekugadzira nemazvo.
Chimiro chenzvimbo inodzokororwa nemativi maviri chinoita kuti pave nekururama kwenzvimbo yemuchina.
Kushanda Kwemagetsi Kunoshanda Zvikuru:
Kukurumidza kuvhura nekuvharira, kumhanya kwekuchinja kwemasekondi 1.5 chete, uye daro rekuchengetedza re6 mm zvinovandudza zvakanyanya kushanda kwenguva isiri yemuchina.
Ichi chigadzirwa chinogona kubatana zvakananga neCNC system signals kuti chikwanise kusungirirwa otomatiki, kana kushandiswa nemaoko kuburikidza nemaswichi, mavharuvhu emagetsi, kana machina tool controllers.
III. Nzvimbo dzeKushandisa
Chigadzirwa ichi chakagadzirirwa mamiriro ekugadzira machining akakodzera, kunyanya akakodzera:
Kugadzira Machining Akabatana Nema "Multi-axis" Uye "Composite Machining": Inonyatsoenderana nenzvimbo dzekugadzira machining dzine 4-axis uye 5-axis uye matafura eCNC indexing ekugadzirisa ma "complex contours" nguva dzose.
Kugadzira michina ine zvinodiwa zvakasimba: Yakakodzera michina yekugaya yeCNC yakamira uye yakatwasuka, ichishanda nemamiriro ekucheka anorema pazvinhu zvakaita sesimbi yakakandwa.
Mitsetse Yekugadzira Inoshanda Nega: Inobatanidzwa zviri nyore mumasisitimu ekugadzira akazvimirira kana asina vanhu kuburikidza nebasa rekugadzirisa/kusunungura otomatiki kuti irambe ichishanda.
IV. Matambudziko neMhinduro muKugadzira Machining Nemazvo
Mumichina inomhanyisa zvikuru uye ine ma axis akawanda, kuomarara, kugadzikana, uye kuramba kutenderera kwe clamp idambudziko guru. Ma clamp echinyakare anowanzo sangana nematambudziko akadai sekubviswa kwe workpiece, kudzikira kwekururama nekuda kwekutenderera, uye kushanda kushoma kwe clamp nemaoko.
Chigadzirwa ichi chinogadzirisa matambudziko aya zvakananga kuburikidza nezvinhu zvinotevera zvekugadzira:
Zvinhu zvakasimba uye zvinoomesa: Zvinoramba kuchinjika uye kupera simba kunokonzerwa nekucheka, zvichiita kuti zvive zvakarurama kwenguva refu.
Dhizaini yekudzivirira kuyerera: Inogadzirisa dambudziko rebasa rinoyangarara, ichivimbisa kugadzikana kwemuchina uye mhando yechinhu pamusoro.
Kudzokororwa kwakanyanya uye otomatiki nekukurumidza: Inopa referensi inoenderana nekugadzira michina nenzira yakarurama ine mativi akawanda, inoderedza nguva yekubatsira, uye inovandudza kushanda zvakanaka kwemidziyo yese (OEE).
Iyi vise inoshanda nemaoko ine hunyanzvi hwepamusoro chishandiso chine simba mukugadzira nemazvo. Nesimba rayo resimbi rakasimba reFCD600, HRC42 hardened guide rails, simba rekugadzirisa rinogadziriswa re0-6000kg, ±0.01mm repeating, uye integrated automation interface, inogadzirisa zvinobudirira matambudziko makuru ekugadzirisa workpiece, kugadzirisa nemazvo, uye kushanda zvakanaka mukugadzira nemazvo. Ingave yakashandiswa pakugadzira pamusoro pemaginari mashanu kana kuti yakabatanidzwa mumitsetse yekugadzira otomatiki, inopa mhinduro yakasimba, yakavimbika, uye inoshanda, zvichiita kuti ive chidimbu chakakosha chekuvandudza kugona kwekugadzira kwepamusoro-soro.
