Icyerekezo cyo kwishyira hamwe
Iki gicuruzwa ni vise y'umwuka ikora neza cyane, yagenewe by'umwihariko gukora neza ku mashini zisya za CNC zifite umurongo wa 4, umurongo wa 5, umurongo wa CNC, n'imashini zitunganya za CNC zihagaze neza/zigororotse. Imiterere yacyo yihariye ibuza neza guterura ibikoresho bitewe n'igitutu cyo hasi giterwa no gufunga, bigatuma imbaraga zo gufunga zirushaho kuba nziza kandi zigasubirwamo neza hagati ya ± 0.01mm. Impande z'iki gikoresho zirakomera kandi zishyushye (HRC42° cyangwa hejuru), zitanga ubushobozi bwo kwangirika cyane no gukomera. Imiterere y'umusaya w'icyerekezo cy'ibiri ituma habaho guhindura icyerekezo, bigahuza neza n'ibikenewe mu buryo bwikora kuva ku gukora byoroheje kugeza ku gukata cyane.
Iki gicuruzwa cyagenewe by'umwihariko imashini zitunganya ibintu mu buryo buhanitse kandi bunoze, kibereye neza imirimo ijyanye n'ubuhanga ku mashini zitunganya ibintu mu buryo bungana na 4-axis, 5-axis, CNC indexing tables, na standy/horizontal CNC milling machines. Vise center repetition yayo ihora iguma kuri ± 0.01mm, bigatuma habaho ubwumvikane kandi bwizewe mu gihe cyose cyo gukora imashini.
Udusaya tw’inyuma dukozwe mu cyuma gusa kandi dushyushye kugeza kuri HRC42° cyangwa irenga, bigatuma tudashira neza kandi tugakomera. Imiterere yihariye y’inyuma ituma utwaya duhindurwa mu cyerekezo gitandukanye cyo gufunga, bitanga ubworoherane n’ubushobozi. Imiterere yihariye ituma umuvuduko wo hasi ugabanuka neza mu gihe cyo gufunga, bikarinda cyane kuzamura ibyuma kandi bigatanga imbaraga nziza kandi zihamye zo gufunga.
Icyo abakiriya batuvugaho
Ibibazo Bikunze Kubazwa
1. Ni ibihe bikoresho by'imashini n'ibikoresho iyi vise ikwiriye?
A: Iki gicuruzwa cyagenewe gukoreshwa mu gutunganya neza cyane kandi gikoreshwa cyane mu bigo bitunganya ibyuma bifite umurongo 4 n'umurongo 5, imashini zitunganya CNC, n'imashini zitunganya CNC zihagaze cyangwa zitambitse. Igishushanyo cyacyo cy'ubuhanga gikwiriye cyane cyane mu gukata ibintu bigoye ku bigo bitunganya ibyuma bifite umurongo 5, bigatuma gishyirwa neza mu mishinga igezweho yo gukora neza.
2. Ni iki gishobora gusubirwamo? Ni iki gisobanura ku bijyanye no gutunganya?
A: Gusubiramo hagati kw'iyi vise bishobora kubungabungwa neza muri ± 0.01mm. Uku gutunganya neza cyane bivuze ko mu gutunganya ibintu byinshi cyangwa mu buryo bugoye bisaba gufunga inshuro nyinshi, aho igikoresho gishyirwa hagumaho neza, bigatuma habaho imiterere ihamye kandi ikora neza cyane, ari garanti y'ingenzi yo gutunganya neza.
3. Ni ibihe biranga imikaya? Ni gute ubushobozi bwo gukora ibintu byinshi bugerwaho?
A: Udusaya tw’inyuma dukozwe mu cyuma gusa kandi dushyushye kugeza kuri HRC42° cyangwa irenga, dufite ubushobozi bwo kwangirika cyane kandi buramba. Imiterere yatwo ishobora gukurwaho ifasha abayikoresha guhindura cyangwa guhindura icyerekezo cy’utwaya hakurikijwe imiterere n’ibisabwa by’igikoresho gihambiriweho, binongera cyane ubwiyongere n’uburyo gikoreshwa mu gufunga.
4. Ni gute iki gicuruzwa gikemura ikibazo gikunze kugaragara cy’ibikoresho birembera mu gihe cyo gukora?
A: Iyi vise, binyuze mu gishushanyo cyihariye cy’imiterere, ikora imbaraga zo kumanuka iyo ifashe igikoresho. Iyi mbaraga irwanya neza imiterere yo kuzamuka kw’igikoresho iterwa n’imbaraga zo gukata, ikabuza neza igikoresho kureremba no kunyeganyega, bityo ikagira imbaraga nziza zo gufunga, bigatuma inzira yo gukora irushaho kuba nziza kandi ubwiza bw’ubuso burushaho kuba bwiza.
5. Ni gute igishushanyo mbonera cy'imirongo y'uburinzi gitanga ubuziranenge n'uburambe mu gihe kirekire?
A: Inzira zo ku mpande zombi z'imashini zigenda zishyuha cyane (HRC42°). Ubu buryo butuma imashini zigenda zikomera cyane, zidashobora kwangirika, kandi zigakomera. Nubwo ikoreshwa igihe kirekire kandi ikoresheje inshuro nyinshi, ishobora kurwanya kwangirika no guhinduka, bityo ikaba yizeza ko imashini ikora neza kandi ikora neza cyane.
Iki gicuruzwa ni vise yo mu rwego rwo hejuru yikora yagenewe by’umwihariko gukora ibintu bigezweho neza. Irimo imiterere ikomeye, kugenzura imbaraga zo gufunga neza, hamwe n’uburyo bwo gukora ibintu mu buryo bw’ikoranabuhanga, hagamijwe kuzuza ibisabwa bikomeye kuva ku gukora ibintu bitoroshye bifite umurongo munini kugeza ku gukora ibintu byinshi neza.
I. Igishushanyo n'imiterere
Umubiri Ufite Ingufu Nyinshi: Umubiri wa vise ukozwe mu cyuma gikozwe mu buryo bwa spheroidal graphitized cast iron (FCD600) gifite imbaraga nyinshi, bigatuma imiterere y'ibanze ikomera kandi igakomeza kurwanya impinduka zikomeye.
Inzira zo Kuyobora Zikomeye: Inzira zo ku mpande zombi z'inyuma zikomera kandi zishyushye zikoresheje HRC42 cyangwa irenga, bigatuma zidapfa kwangirika cyane, zikagira imbaraga nyinshi zo gukurura, kandi zikagira ubuziranenge burambye.
Utwatsi duto: Utwatsi dufite imiterere y’icyerekezo cy’ibirindiro ikozwe mu cyuma gusa. Nyuma yo gushyushya (HRC42° cyangwa hejuru yayo), dushobora gukurwamo no gusubizwa mu mwanya watwo hakurikijwe ibikenewe mu gufunga, bigatuma tubasha koroha cyane.
Sisitemu yo Gutwara Ingufu: Irimo moteri y’umwuka yikorera ubwayo, iyobora uruziga rwa hydraulic mu muvuduko w’umwuka. Ivanze ibyiza byo gusubiza vuba umuyaga n’ihererekanya ry’imbaraga za hydraulic rihamye, igera ku gutwara neza mu buryo bwikora.
Uburyo bwo gushyushya umuvuduko umanuka mu kirere: Uburyo bwihariye bwo kohereza umuvuduko umanuka mu kirere butera umuvuduko wo hasi mu gihe cyo gufunga.
II. Imirimo y'ingenzi
Imbaraga zo Gufunga no Gutuza:
Imbaraga zo gufunga zishobora guhindurwa neza kandi neza kuva kuri 0 kugeza kuri 6000 kg hakoreshejwe icyuma gipima umuvuduko, kikihuza n'imiterere itandukanye yo gukora kuva ku byuma byoroheje kugeza ku byuma bidafite ishingiro.
Imikorere yo Gufata no Gutuza Umuvuduko mu buryo bwikora: Nubwo umuvuduko w’umwuka uhindagurika, imbaraga zo gufunga zigumaho, bigatuma habaho umutekano mu gukora imashini.
Ubushobozi bwiza bwo kurengera imikorere y'icyuma: Uburyo bwihariye bwo kurengera icyuma butuma icyuma gifunga, bugatuma icyuma kidafunga cyangwa ngo gihinduke mu gihe cyo gukora, bigatanga imbaraga nziza zo gufunga.
Ubuhanga bwo hejuru cyane no gusubiramo ibintu:
Uburinganire bwo gusubiramo hagati kugeza kuri ± 0.01 mm, butanga icyerekezo cyizewe cyo gutunganya neza.
Imiterere y'uburyo bwo gusubiramo hagati y'icyerekezo cy'ibiri igenzura neza aho icyuma gishyirwa.
Imikorere ikora neza cyane yikora:
Umuvuduko wo gufungura no gufunga vuba, umuvuduko wo guhinduranya amasegonda 1.5 gusa, n'intera y'umutekano yo gufunga ya mm 6 birushaho kunoza cyane imikorere y'igihe kitari imashini.
Iki gicuruzwa gifite uburyo bwinshi bwo kugenzura, gishobora guhuza ibimenyetso bya sisitemu ya CNC mu buryo butaziguye kugira ngo gikoreshwe mu buryo bwikora, cyangwa kigakoreshwa n'intoki hifashishijwe swichi, valve z'amashanyarazi, cyangwa ibyuma bigenzura ibikoresho by'imashini.
III. Uturere dukoreshwamo
Iki gicuruzwa cyagenewe gukoresha uburyo bwo gukora ibintu bunoze cyane, cyane cyane ibi bikurikira:
Imashini zikora ku murongo munini n'imashini zivanze: Ijyanye neza n'ibigo bikora ku murongo bine n'imashini 5 hamwe n'imbonerahamwe za CNC zo gukora ku murongo mu buryo buhoraho.
Gutunganya imashini hakoreshejwe uburyo bworoshye cyane: Bikwiriye imashini zisya za CNC zihagaze n’izitambitse, zikora ibikoresho biremereye byo gukata ku bikoresho nk’icyuma gishongeshejwe.
Imirongo yo gukora yikora: Yoroshye kwinjira muri sisitemu zikora zikora cyangwa zidafite umushoferi binyuze mu buryo bworoshye bwo gufunga/gufungura kugira ngo ikore neza.
IV. Imbogamizi n'ibisubizo mu gutunganya neza imashini
Mu mikorere y’umuvuduko mwinshi kandi ikoresha imiterere myinshi, gukomera, kudahindagurika, no kudahindagurika kw’imikoreshereze y ...
Iki gicuruzwa gikemura ibibazo mu buryo butaziguye binyuze mu miterere ikurikira:
Ibikoresho bikomeye cyane kandi bifasha mu gukomera: Birwanya imihindagurikire y'imiterere n'ingufu ziterwa no gukata, bigatuma biramba neza.
Guhagarika imiterere irwanya kureremba: Bikemura ikibazo cy’ingenzi cy’uko icyuma gikoreshwa kireremba, bishimangira ko imashini zihamye kandi zifite ubuziranenge bw’ubuso.
Gusubiramo cyane no kwihuta mu buryo bwikora: Bitanga icyerekezo gihoraho cyo gukora imashini mu buryo bunoze, bigabanya igihe cy’inyongera, kandi bikongera imikorere myiza y’ibikoresho muri rusange (OEE).
Iyi vise ikora neza cyane ni igikoresho gikomeye mu bijyanye no gukora neza. Ifite icyuma cya FCD600 gikomeye cyane, imiyoboro ikomeye ya HRC42, imbaraga zo gufunga zingana na 0-6000kg, ubushobozi bwo gusubiramo ± 0.01mm, hamwe n'uburyo bwo gukora neza, ikemura neza ibibazo by'ingenzi byo kudahindagurika kw'ibikoresho, kubungabunga neza, no gukora neza mu gutunganya neza. Yaba ikoreshwa mu gutunganya ubuso bufite umurongo wa gatanu cyangwa ishyirwa mu miyoboro ikora neza, itanga igisubizo gihamye, cyizewe kandi cyiza cyo gufunga, bigatuma iba igikoresho cy'ingenzi cyo kongera ubushobozi bwo gukora mu nganda zigezweho.
