Ukwakha ama-alloy angavamile, izinsimbi eziqinile, kanye nezinhlanganisela ezihudulayo kuletha izinselele ezihlukile eziqeda ngokushesha amathuluzi okusika avamile. Ukuguguleka kuyashesha, ukudlidliza kuphazamisa ukunemba, futhi izikhathi zomjikelezo ziba zinde kakhulu. Isixazululo esiphumelelayo sesifikile: i-premiumI-Tungsten Carbide End Mills equkethe i-nanocoating ye-Alnovz3 ethuthukisiwe. Yakhelwe ngqo ukunqoba izinto eziqinile, lezi zicucu zokugaya ze-CNC ziletha ukusebenza okungenakuqhathaniswa lapho kubaluleke kakhulu khona.
Inselele enkulu yokumelana nokuguguleka okungavamile ihlangatshezwana nayo ngokuqinile yi-nanocoating ye-Alnovz3. Uma kugaywa izinto ezinamandla aphezulu, ezihudulayo, noma ezinamathelayo, ukuwohloka kwamathuluzi kuyashesha. I-Alnovz3 yakha isithiyo esiqinile kakhulu, esinezingqimba eziningi esimelana kakhulu nokuguguleka, sinciphisa ukunamathela (umphetho owakhiwe), futhi simelana namazinga okushisa aphezulu kakhulu akhiqizwe emphethoni wokusika. Lokhu kuvikelwa okuqinile kubalulekile ekugcineni imiphetho yokusika ebukhali lapho kusingathwa izinto ezifana ne-titanium, i-Inconel, izinsimbi zamathuluzi ezingaphezu kuka-50 HRC, noma amapulasitiki aqiniswe ngefayibha. Ingubo yandisa kakhulu impilo yamathuluzi ngaphansi kwalezi zimo ezinzima, ivimbela ukuqhekeka komphetho ngaphambi kwesikhathi, ukuqhubeka kokuguguleka kwe-flank, kanye nokwehluleka okukhulu, ukuqinisekisa ukusebenza okuthembekile ngezikhathi zokusika ezinde.
Ngaphezu kwalokho, izinselele ezikhona zomshini wokusika izinto ezinzima zivame ukufaka ukudlidliza okukhulu kanye nokuxokozela, okonakalisa ukuqeda kobuso futhi kusheshise ukuguguleka kwamathuluzi. Laba basiki be-carbide baklanywe ngezakhiwo ezingcono kakhulu zokulwa nokudlidliza. Umphumela wokudambisa ongokwemvelo wengubo ye-Alnovz3, kuhlanganiswe nokuqina okuphezulu kwe-tungsten carbide substrate ephezulu kanye nemiklamo ye-flute ecindezela ukudlidliza, kuqinisekisa ukuzinza okumangalisayo kokusika. Ngisho nalapho kufakwa izindawo eziqinile noma ukunqunywa okuphazamisekile okuvamile ezisetshenziswayo zezindiza noma ze-die/mold, ithuluzi ligcina ukuthula. Lokhu kuphumela ekusebenzeni okubushelelezi, amazinga omsindo ancishisiwe kakhulu, ukungabikho kwama-chatter marks, kanye nekhono lokufeza ukuqedwa kobuso obuhle ngokumangazayo ngqo kusuka emshinini, ngokuvamile kunciphisa noma kuqede isidingo semisebenzi yokuqeda yesibili.
Lokhu kuqina kuvumela ngqo amasu amakhulu okusebenza okuphakelayo ezindaweni zokusebenza eziyinselele. Ukumelana nokuguguleka kuvikela ithuluzi ngesikhathi sokusika okunamandla, kuyilapho izici zokulwa nokudlidliza zivimbela ukungazinzi emazingeni aphezulu okuphakelayo. Ochwepheshe bemishini bangacindezela la mathuluzi ngokuzethemba, besebenzisa ukujula okukhulu kokusikwa kanye namazinga okuphakelayo akhuphukile kakhulu uma kuqhathaniswa nama-end mill ajwayelekile. Leli khono liguqula imisebenzi yokubhoboza ezintweni eziqinile, linciphisa kakhulu izikhathi zomjikelezo futhi likhuphule umkhiqizo. Ikhono lokususa izinto ngokushesha ngaphandle kokwesaba njalo ukwehluleka kwamathuluzi noma ikhwalithi ebucayi kwenza lezi zindawo zokugcina ezimbozwe nge-Alnovz3 zibe yinto ebalulekile ezitolo ezikhethekile ezingxenyeni zenani eliphezulu, ezinzima ukuzisebenzisa emshinini. Nqoba imisebenzi enzima ngokuzethemba nangokusebenza kahle.
Isikhathi sokuthunyelwe: Ephreli-21-2026
