Phakamisa i-Precision Machining ngee-Next-Gen Anti Vibration Boring Bars ukuze uzinze kakhulu

Kwihlabathi elinzima lokwenza izinto ngokuchanekileyo, ukungcangcazela lutshaba olungabonakaliyo oluthintela ukugqitywa komphezulu, ubude bexesha lezixhobo, kunye nokuchaneka kobukhulu. Ukujongana nalo mceli mngeni, uyilo lwethu olutshaIbha eDinayo yokuNqanda ukuDidlizasukubonelela ngozinzo olumangalisayo kwimishini enzulu, unika amandla amashishini ukusuka ekuvelisweni kwezixhobo zonyango ukuya kumandla ahlaziyekayo ukuze kufezekiswe iziphumo ezigqibeleleyo. Ukudibanisa iteknoloji yokudambisa ephucukileyo kunye nokuqina okuqinileyo, ezi zixhobo zichaza kwakhona ukusebenza kwizicelo ezifuna kakhulu—ngaphandle kokubeka emngciphekweni ukhuseleko okanye ukuzinza.

Uyilo Oluphambili: Ubuchwepheshe bokuDamping obunamaleko amaninzi

Entliziyweni yethuIsibambo seSixhobo sokuDambisa ukuNciphisaKukho iNkqubo yokuDamping eLungisiweyo ngokuGqibeleleyo, eyenzelwe ukuthintela ukungcangcazela kwi-spectrum ebanzi (50–4,000 Hz). Izinto eziphambili eziphunyeziweyo ziquka:

Ii-Tungsten-Infused Mass Absorbers: Ii-tungsten alloy weights ezibekwe ngokwesicwangciso zithintela i-harmonic resonance, zinciphisa i-vibration amplitudes ukuya kuthi ga kwi-85% kwimisebenzi ye-high-RPM.

Ukuchithwa kwamandla e-Viscoelastic: Iileya ze-polymer phakathi kwezinto ezidityanisiweyo zentsimbi ziguqula amandla okungcangcazela abe bubushushu, nto leyo enciphisa ingxolo ngexesha lokusikwa okuphazamisekileyo kwentsimbi engagqwaliyo okanye isinyithi esityhidiweyo.

I-Asymmetric Bore Geometry: Iphazamisa ukusasazeka kwamaza ahambelanayo, iqinisekisa ukusika okuthe tye nokuba kumlinganiselo wobunzulu ukuya kububanzi obuyi-12×D.

Ukuqinisekiswa komntu wesithathu phantsi kwemigangatho ye-ISO 10816-3 kuqinisekisa oku:

Ukugqitywa komphezulu weRa 0.4µm ngentsimbi engagqwaliyo engama-316L, okususa ukupholishwa emva komatshini.

Ubomi beZixhobo ezi-3X ezongeziweyo zokufakelwa kwekhabhayithi xa kusetyenzwa intsimbi eqinileyo (HRC 50+).

Amaxabiso okutya akhawulezayo angama-20% ngaphandle kokunciphisa ukuchaneka.

Ukuqina Kwezinga Lezemizi-mveliso ukuze Kusebenze Ngokungaguquguqukiyo

Yenziwe ngentsimbi ye-alloy eqine kakhulu (42CrMo4), ii-Anti Vibration Boring Bars ziyakwazi ukumelana namandla amakhulu oomatshini ngelixa zigcina ukuchaneka kwinqanaba le-micron:

Ukuqina Komphezulu One-Nitride (52 HRC): Iyamelana nokuguguleka okurhabaxa kwizinto ezidityanisiweyo ezifana neepolymers eziqiniswe ngefayibha yekhabhoni (CFRP).

Ukuhambelana kwe-Universal Shank: I-ER32, i-CAT40, i-HSK63A, kunye ne-BT30 interfaces ukuze kudityaniswe kakuhle nee-CNC mills kunye nee-lathes.

Iitshaneli Zokupholisa Ezinoxinzelelo Oluphezulu: Ziqondise ngqo kwi-coolant ye-80-bar ukuya kwimiphetho yokusika, unciphisa uxinzelelo lobushushu kwi-titanium kunye ne-Inconel.

Isifundo seTyala leZixhobo zezoNyango:

Umenzi wee-titanium spinal implants ufezekisile oku:

±0.005mm Ukulingana kobukhulu kwii-micro-bores ezili-10,000 (Ø2mm × 20mm ubunzulu).

Akukho Ziphuphu Zezixhobo: Ukusebenza rhoqo kuthatha iiyure ezingaphezu kwama-500.

Ukunciphisa i-50% kwixesha lomjikelo: Isebenza ngomatshini ongenazingcangcazelo kwi-15,000 RPM.

Ukuhlanganiswa kweSixhobo seLathe: Ukuchaneka kuyahlangabezana nokuguquguquka

Yenzelwe ukuhambelana nomgangathoIsibambi sesixhobo seLathes, iimpawu zenkqubo:

Ujongano oluTshintsha ngokukhawuleza: Tshintsha iintloko ezikruqulayo kwimizuzwana engaphantsi kwama-20 ngaphandle kokulungiswa kwakhona.

Ukulinganisela Okunamandla: Ifikelela kwinqanaba lokulinganisela le-ISO 1940-1 G2.5 kwi-12,000 RPM.

Ikhola yeTorque engatyibilikiyo: Ithintela ukujikeleza kwezixhobo phantsi kwemithwalo engama-250N·m, ibalulekile kwimisebenzi enzima ejongene nayo.

Ibha yokuthintela ukungcangcazela

Isicelo samandla ahlaziyekayo:

Iibhore zeshaft zeturbine yomoya ezisebenza ngomatshini (Ø150mm × 1.2m ubunzulu) kwintsimbi ye-42CrMo4:

Ukugqitywa komphezulu weRa 1.6µm: Ifikelele kwimigangatho ye-ISO 4288 ngaphandle kokusila okwesibini.

Ukonga Amandla angama-30%: Ukusuka kumthwalo we-spindle oncitshisiweyo kunye nokungcangcazela okuphelisiweyo.

Ukuncitshiswa kweendleko zonyaka ezingama-$25,000: Ngokunciphisa ukutshintshwa kwezixhobo kunye nezixhobo ezilahliweyo.

Iinkcukacha zobugcisa

Ububanzi bomda: 8–60mm (Inokulungiselelwa ukuya kuthi ga kwi-±0.01mm ukunyamezelana)

Ubunzulu obukhulu: 25×D (umz., 1.5m kwiibha ze-Ø60mm)

Isantya somthamo: 15,000 RPM (Kuxhomekeke kububanzi)

Ukuhambelana kweColiant: Emulsion, MQL, kunye neenkqubo ze-cryogenic

Ubushushu bokusebenza: -30°C ukuya kwi-200°C uzinzo

Uzinzo kwiCore

Ubomi Besixhobo Obude Ngama-60%: Bunciphisa inkunkuma ye-carbide kunye negalelo lokulahlwa kwenkunkuma.

Uyilo Olusebenzisa Amandla Ngendlela Efanelekileyo: Lunciphisa ukusetyenziswa kwamandla ngokuqinisa imithwalo yoomatshini.

Izinto Eziphinda Zisetyenziswe: Ukwakhiwa kwesinyithi ngama-98% kuxhasa amaphulo okuvelisa izinto ezijikelezayo.

Isiphelo

Kubavelisi ababeka phambili ukuchaneka, ukusebenza kakuhle, kunye nokuzinza, bethuAbanini beZixhobo zeBhari zeCNC eziBolisayobamele eyona nto iphambili kwindlela entsha yokwenziwa kwemishini. Ngokususa ukungasebenzi kakuhle okunxulumene nokungcangcazela, banika amandla amashishini ukuba atyhale imida yoko kunokwenzeka—nokuba kukwenza izixhobo zonyango ezisindisa ubomi okanye izisombululo zamandla aluhlaza eziphambili.

Phucula inkqubo yakho yokulungisa izinto namhlanje—apho uzinzo luqhuba ukugqibelela.

Ifumaneka kwiindlela ezisemgangathweni nezilungiselelwe wena. Nxibelelana neqela lethu lobunjineli ukuze ufumane izisombululo ezilungiselelwe iimfuno zakho.


Ixesha leposi: Matshi-26-2025

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