A cikin duniyar kera kayayyaki masu inganci, girgiza ita ce abokin gaba da ba a iya gani wanda ke kawo cikas ga kammala aikin saman, tsawon lokacin kayan aiki, da daidaiton girma. Magance wannan ƙalubalen, sabuwar ƙirarmu ta zamani ta magance wannan ƙalubalen.Mashin ɗin Boring Anti Vibrationssamar da kwanciyar hankali mai ban mamaki ga injinan zurfafa rami, yana ƙarfafa masana'antu daga kera na'urorin likitanci zuwa makamashi mai sabuntawa don cimma sakamako mara aibi. Haɗa fasahar damfara mai ci gaba tare da juriya mai ƙarfi, waɗannan kayan aikin suna sake fasalta aiki a cikin aikace-aikace masu wahala - ba tare da lalata aminci ko dorewa ba.
Babban Kirkire-kirkire: Fasahar Damping Mai Layi Da Dama
A zuciyarmuKayan aikin hana girgizar ƙasaAkwai Tsarin Damping na Mita Mai Daidaita Sauri, wanda aka ƙera don rage girgiza a fadin babban bakan (50-4,000 Hz). Manyan nasarorin sun haɗa da:
Masu Shanyewar Tungsten Mai Yawa: Nauyin ƙarfe na tungsten mai tsari mai kyau yana magance sautin harmonic, yana rage girman girgiza da har zuwa 85% a cikin ayyukan RPM masu yawa.
Watsar da Makamashin Viscoelastic: Layukan polymer tsakanin kayan haɗin ƙarfe suna canza kuzarin girgiza zuwa zafi, suna rage hayaniya yayin yankewa a cikin bakin ƙarfe ko ƙarfe mai siminti.
Tsarin Hakora Mai Asymmetric: Yana kawo cikas ga yaɗuwar raƙuman ruwa masu jituwa, yana tabbatar da sassautawa koda a cikin rabon zurfin-zuwa-diamita 12×D.
Tabbatar da ɓangare na uku a ƙarƙashin ƙa'idodin ISO 10816-3 ya tabbatar da:
Kammalawar saman Ra 0.4µm da bakin karfe 316L, yana kawar da gogewa bayan injin.
Tsawon Rayuwar Kayan Aiki 3X don abubuwan da aka saka a cikin carbide lokacin ƙera ƙarfe mai tauri (HRC 50+).
Kuɗin ciyarwa cikin sauri 20% ba tare da yin sakaci ba.
Dorewa a Matsayin Masana'antu don Aiki Mai Sauƙi
An ƙera shi da ƙarfe mai ƙarfi (42CrMo4), sandunan hana girgiza suna jure wa matsanancin ƙarfin injin yayin da suke kiyaye daidaiton matakin micron:
Taurin saman Nitride (52 HRC): Yana jure lalacewar da ke tattare da kayan haɗin gwiwa kamar polymers masu ƙarfafa carbon fiber (CFRP).
Yarjejeniyar Universal Shank: ER32, CAT40, HSK63A, da BT30 hanyoyin sadarwa don haɗa kai ba tare da matsala ba tare da injinan CNC da lathes.
Tashoshin Sanyaya Mai Matsi Mai Yawan Matsi: Kai tsaye na'urar sanyaya mai sanda 80 zuwa gefuna masu yankewa, rage matsin lamba a cikin titanium da Inconel.
Nazarin Shari'ar Na'urar Lafiya:
Wani mai kera dashen kashin baya na titanium ya cimma:
Daidaito tsakanin ƙananan ramuka 10,000 (Ø2mm × zurfin 20mm).
Babu Karyewar Kayan Aiki: Fiye da awanni 500 na aiki akai-akai.
Rage Lokacin Zagaye 50%: An kunna ta hanyar injin da ba ya girgiza a gudun 15,000 RPM.
Haɗin Mai Riƙe Kayan Aiki na Lathe: Daidaito ya dace da sassauci
An inganta shi don dacewa da daidaitattunMai Rike Kayan Aikin Lathes, fasalin tsarin:
Canzawa Cikin Sauri: Canza kawunan da ba su da daɗi cikin ƙasa da daƙiƙa 20 ba tare da sake daidaita su ba.
Daidaita Daidaito: Ya cimma daidaiton ISO 1940-1 G2.5 a gudun 12,000 RPM.
Abun hana zamewa: Yana hana juyawar kayan aiki a ƙarƙashin nauyin 250N·m, wanda yake da mahimmanci ga ayyukan da ke fuskantar nauyi.
Aikace-aikacen Makamashi Mai Sabuntawa:
Injin injinan injinan injinan injinan iska (Ø150mm × zurfin mita 1.2) a cikin ƙarfe 42CrMo4:
Kammalawar Sama ta Ra 1.6µm: Ya cika ƙa'idodin ISO 4288 ba tare da niƙa ta biyu ba.
Kashi 30% na Rage Kuzarin Makamashi: Daga rage nauyin spindle da kuma kawar da girgiza.
Rage Kuɗin Shekara-shekara na $25,000: Ta hanyar rage maye gurbin kayan aiki da sassan da aka yayyanka.
Bayanan Fasaha
Nisan Diamita: 8–60mm (Za a iya keɓance shi zuwa ± 0.01mm haƙuri)
Mafi girman zurfin: 25×D (misali, 1.5m ga sandunan Ø60mm)
Ƙarfin Gudu: 15,000 RPM (Ya danganta da diamita)
Yarjejeniyar Sanyaya: Emulsion, MQL, da tsarin cryogenic
Zafin Aiki: -30°C zuwa 200°C kwanciyar hankali
Dorewa a Cibiya
Tsawon Rayuwar Kayan Aiki 60%: Yana rage sharar carbide da gudummawar zubar da shara.
Tsarin Ingantaccen Makamashi: Yana rage yawan amfani da wutar lantarki ta hanyar daidaita nauyin injina.
Kayayyakin da za a iya sake amfani da su: Kashi 98% na ginin ƙarfe yana tallafawa shirye-shiryen kera da'ira.
Kammalawa
Ga masana'antun da ke fifita daidaito, inganci, da dorewa, muMasu Rike Kayan Aikin Sandunan CNC Masu Boringsuna wakiltar kololuwar ƙirƙirar sabbin abubuwa ta injina. Ta hanyar kawar da rashin ingancin da ke da alaƙa da girgiza, suna ƙarfafa masana'antu su matsa kan iyakokin abin da zai yiwu—ko ƙirƙirar dashen lafiya mai ceton rai ko kuma samar da mafita ga makamashi mai kore.
Haɓaka tsarin injin ku a yau—inda kwanciyar hankali ke haifar da kamala.
Akwai shi a cikin tsari na yau da kullun da na musamman. Tuntuɓi ƙungiyar injiniyanmu don samun mafita na musamman ga aikace-aikace da aka tsara don buƙatunku.
Lokacin Saƙo: Maris-26-2025
