A cikin duniyar masana'anta mai girma na madaidaicin masana'anta, rawar jiki shine abokin gaba marar ganuwa wanda ke yin illa ga ƙarewar saman, tsawon kayan aiki, da daidaiton girma. Magance wannan ƙalubale, sabbin injiniyoyinmuAnti Vibration Boring Barsisar da kwanciyar hankali mai zurfi don injin rami mai zurfi, ƙarfafa masana'antu daga kera na'urorin likitanci zuwa makamashi mai sabuntawa don cimma sakamako mara lahani. Haɗa fasahar damping ci-gaba tare da karko mai ƙarfi, waɗannan kayan aikin suna sake fasalta aiki a aikace-aikace masu buƙata-ba tare da lalata aminci ko dorewa ba.
Ƙirƙirar Ƙarfafawa: Fasahar Damping Multi-Layer
A zuciyar muHannun Kayan aikin Damping Anti-Vibrationya ta'allaka ne da Tsarin Matsakaicin-Tuned Damping System, wanda aka ƙirƙira don kawar da girgizar da ke tsakanin babban bakan (50-4,000 Hz). Babban nasarorin sun haɗa da:
Tungsten-Infused Mass Absorbers: Matsakaicin madaidaicin ma'aunin tungsten gami da ma'aunin ma'aunin daidaitawa, yana rage girman girgiza har zuwa 85% a cikin manyan ayyukan RPM.
Rushewar Makamashi na Viscoelastic: Yadudduka na polymer tsakanin abubuwan haɗin ƙarfe suna canza kuzarin girgiza zuwa zafi, rage yawan magana yayin yanke yanke cikin bakin karfe ko simintin ƙarfe.
Asymmetric Bore Geometry: Yana lalata yaduwar igiyoyin ruwa masu jituwa, yana tabbatar da yanke santsi koda a ma'aunin zurfin-zuwa diamita 12 × D.
Ingancin ɓangare na uku a ƙarƙashin ka'idodin ISO 10816-3 ya tabbatar da:
Ra 0.4µm Surface Gama a cikin bakin karfe na 316L, yana kawar da goge-goge-machining.
3X Extended Tool Life for carbide abun da ake sakawa lokacin da machining taurin karfe (HRC 50+).
20% Mafi Saurin Ciyar da Matsaloli ba tare da sadaukar da daidaito ba.
Dorewar Matsayin Masana'antu don Ƙaƙwalwar Ƙarfafawa
An ƙera shi daga ƙarfe mai ƙarfi mai ƙarfi (42CrMo4), Bars na Anti Vibration Boring Bars suna jure matsanancin ƙarfin injina yayin da suke kiyaye daidaitattun matakan micron:
Nitrided Surface Hardness (52 HRC): Yana tsayayya da lalacewa a cikin kayan hade kamar carbon fiber-reinforced polymers (CFRP).
Daidaituwar Shank na Duniya: ER32, CAT40, HSK63A, da musaya na BT30 don haɗin kai mara kyau tare da injinan CNC da lathes.
Tashoshin sanyaya mai ƙarfi: Kai tsaye mai sanyaya 80-bar zuwa yankan gefuna, rage damuwa na thermal a titanium da Inconel.
Nazarin Halin Na'urar Likita:
Wanda ya kera kayan dasa shuki na kashin baya na titanium ya cimma:
± 0.005mm Daidaiton Girman Girma a cikin 10,000 micro-bores (Ø2mm × 20mm zurfin).
Karɓar Kayan Aikin Sifili: Sama da sa'o'i 500 na ci gaba da aiki.
Rage 50% a Lokacin Zagayowar: An kunna ta ta injina mara girgiza a 15,000 RPM.
Haɗin Mai Rike Kayan Aikin Lathe: Daidaitaccen Haɗuwa da Sassauci
An inganta don dacewa da ma'auniMai riƙe da Lathe Tools, tsarin yana da fasali:
Interface Canjin Saurin: Canja kawunan masu ban sha'awa a cikin <20 seconds ba tare da sake gyarawa ba.
Ma'auni mai ƙarfi: Cimma ISO 1940-1 G2.5 ma'auni a 12,000 RPM.
Anti-Slip Torque Collar: Yana hana jujjuya kayan aiki a ƙarƙashin nauyin 250N·m, mai mahimmanci don fuskantar ayyuka masu nauyi.
Aikace-aikacen Makamashi Mai Sabuntawa:
Machining injin turbin shaft bores (Ø150mm × 1.2m zurfin) a cikin 42CrMo4 karfe:
Ra 1.6µm Ƙarshen Sama: Haɗu da ka'idodin ISO 4288 ba tare da niƙa na biyu ba.
30% Adadin Makamashi: Daga raguwar kayan aiki da kuma kawar da girgiza.
$25,000 Rage Kuɗi na Shekara-shekara: Ta hanyar rage sauye-sauyen kayan aiki da sassa masu guntu.
Ƙididdiga na Fasaha
Rage Diamita: 8-60mm (An daidaita shi zuwa jurewar ± 0.01mm)
Matsakaicin Zurfin: 25×D (misali, 1.5m don sanduna Ø60mm)
Yawan Gudun: 15,000 RPM (Ya danganta da diamita)
Coolant Compatibility: Emulsion, MQL, da tsarin cryogenic
Yanayin Aiki: -30°C zuwa 200°C kwanciyar hankali
Dorewa a Core
60% Tsawon Rayuwar Kayan aiki: Yana Rage Sharar Carbide da Gudunmawar Fil.
Ƙirƙirar Ingantaccen Makamashi: Yana rage yawan amfani da wutar lantarki ta hanyar daidaita lodin injina.
Abubuwan da za a sake amfani da su: 98% ginin ƙarfe yana goyan bayan yunƙurin masana'anta.
Kammalawa
Ga masana'antun da ke ba da fifiko ga daidaito, inganci, da dorewa, muMasu rike da kayan aikin CNC Boring Barwakiltar kololuwar ƙirar ƙira. Ta hanyar kawar da gazawar da ke da alaƙa da girgiza, suna ƙarfafa masana'antu don tura iyakokin abin da zai yuwu - ko ƙirƙira kayan aikin likitanci na ceton rai ko samar da hanyoyin samar da makamashi na majagaba.
Haɓaka aikin injin ku a yau-inda kwanciyar hankali ke haifar da kamala.
Akwai a daidaitaccen tsari da na al'ada. Tuntuɓi ƙungiyar injiniyoyinmu don ƙayyadaddun mafita na aikace-aikacen da aka keɓance da bukatun ku.
Lokacin aikawa: Maris 26-2025
