Ukuphishekela ngokungapheli ukusebenza kahle, ukunemba, kanye nokuqina kwemishini ye-CNC kuthatha igxathu elikhulu phambili ngokwethulwa kwesizukulwane esilandelayo.Izigayo Zokuphela Kwe-Tungsten Carbideequkethe ama-nanocoatings e-Alnovz3 amangalisayo. Aklanyelwe izinhlelo zokusebenza ezidinga kakhulu, lawa ma-carbide cutters amelela ushintsho olujwayelekile, athembisa ukuchaza kabusha amazinga okukhiqiza esitolo ngaphandle kokubeka engcupheni impilo yamathuluzi noma ukuqeda kwendawo.
Ingqikithi yalokhu kuthuthuka ikhona ubuchwepheshe obusha be-Alnovz3 nanocoating. Isetshenziswa ngenqubo yokubeka eyinkimbinkimbi, le ngubo encane kakhulu, enezingqimba eziningi yakha isithiyo esiqinile nesibushelelezi kakhulu phezu kwe-tungsten carbide substrate yekhwalithi ephezulu. Lokhu kubambisana phakathi kwe-carbide core eqinile kanye ne-nanocoating ethuthukisiwe kuvula izici zokusebenza ezingakaze zibonwe. Ukunqoba okuyinhloko ukumelana nokuguguleka okumangalisayo. I-Alnovz3 isebenza njengesivikelo esingenakungenwa ekushiseni okukhulu, ama-abrasive chips, kanye nokusabela kwamakhemikhali okuhlangatshezwana nakho ngesikhathi sokusebenza kokugaya okusheshayo nokunzima. Lokhu kuhumushela ngqo empilweni yamathuluzi ende kakhulu, kunciphisa ukuphazamiseka okubizayo kokushintsha kwamathuluzi futhi kukhulisa ukusebenza kahle kwemishini iyonke (OEE) kakhulu.
Ngaphezu kwalokho, laba basiki bokusika be-CNC baklanywe ngokucophelela ukulwa nemiphumela emibi yokudlidliza - isitha esivamile sokunemba kanye nekhwalithi yobuso. Ukuqina okungokwemvelo komzimba we-tungsten carbide, kuhlanganiswe nezakhiwo zokudambisa ezinikezwa yi-Alnovz3 coating kanye ne-geometries ye-flute elungiselelwe, kuphumela ekusebenzeni okuhle kakhulu kokulwa nokudlidliza. Ochwepheshe bemishini bangalindela ukusebenza okubushelelezi ngokuphawulekayo, amamaki okuxoxa ancishisiwe kakhulu, kanye nekhono lokufeza ukuqeda okungaphezulu kobuso okuhle kakhulu, ngisho nasezintweni eziyinselele kanye naphakathi kokusika okunamandla. Lokhu kuzinza okungokwemvelo kuvumela ukusunduza imingcele yesivinini nokujula ngaphandle kokulahlekelwa ukunemba.
Mhlawumbe esinye sezici ezikhanga kakhulu yikhono lomshini omkhulu wokuphakela ukudla. Ukumelana nokuguguleka okumangalisayo kanye nokuqina kokushisa okunikezwa yi-Alnovz3 kunika amandla lawa ma-end mills ukuthi aphathe amazinga okuphakela aphezulu kakhulu kunamathuluzi avamile. Lokhu kusho amazinga okususa insimbi ngokushesha (MRR), kunciphisa kakhulu izikhathi zomjikelezo zokusebenza kokugoqa kanye nokuqeda kancane. Abakhiqizi manje sebengaqeda imisebenzi ngokushesha, bahlangabezane nezinsuku zokugcina eziqinile, futhi bandise umkhiqizo ngaphandle kokukhulisa imithwalo ye-spindle noma babeke engcupheni yokwehluleka kwamathuluzi ngaphambi kwesikhathi. Leli khono elikhulu lokuphakela ukudla linomthelela oqondile ekwehliseni izindleko ngengxenye kanye nokuthuthukisa umkhiqizo wesitolo jikelele.
Kungakhathaliseki ukuthi zibhekana nama-alloy aqinile asemoyeni, izinsimbi zamathuluzi eziqinile, izinhlanganisela ezihudulayo, noma ama-superalloy asezingeni eliphezulu lokushisa, lawa ma-Alnovz3-coated carbide end mills aletha imiphumela ehambisanayo nesebenza kahle kakhulu. Amelela ukutshalwa kwezimali okuhlakaniphile kwezitolo zemishini okuhloswe ukunciphisa isikhathi sokungasebenzi, ukukhulisa umkhiqizo, nokuphakamisa ikhwalithi yezingxenye zazo ezifakwe kumishini. Zizwa ikusasa lokugaya okusebenzayo nokuthembekile - lapho ukumelana nokuguguleka, ukulawula ukudlidliza, kanye nokususwa kwezinto ngokushesha kuhlangana khona.
Isikhathi sokuthunyelwe: Julayi-02-2025
