Ingxenye 1
Uma kukhulunywa ngomshini wokusika ngokunemba kanye nokusika insimbi, ukukhethwa kwamathuluzi okusika kudlala indima ebalulekile ekufinyeleleni imiphumela esezingeni eliphezulu. Izigayo zokugcina ze-Carbide zisetshenziswa kabanzi embonini yokukhiqiza ngenxa yokusebenza kwazo okuhle kakhulu kanye nokuqina kwazo. Phakathi kwezinhlobo ezahlukene zezigayo zokugcina ze-carbide, izigayo zokugcina ze-MSK carbide zivelele ngekhwalithi yazo ephezulu kanye nobunjiniyela bokunemba. Kulo mhlahlandlela ophelele, sizobheka ngokujulile ububanzi bezigayo zokugcina, izici ezibalulekile zezigayo zokugcina ze-helical, kanye nezici ezihlukile zezigayo zokugcina ze-MSK carbide.
Ububanzi bomshini wokugaya wokugcina buyipharamitha ebalulekile ethinta ngqo ukusebenza kahle kokusika kanye nokusebenza kahle. Ububanzi bomshini wokugaya wokugcina bubhekisela ebubanzini bomphetho wokusika, ovame ukulinganiswa ngamasentimitha noma ngamamilimitha. Ukukhethwa kobubanzi bomshini wokugaya wokugcina obufanele kuncike ezidingweni ezithile zomshini wokugaya, izakhiwo zezinto ezibonakalayo kanye nemingcele yokusika edingekayo.
Ingxenye 2
Ngokuvamile, ububanzi obukhulu bomshini wokugaya bufanelekela imisebenzi yokugaya enzima lapho amazinga aphezulu okususa izinto ebaluleke khona. Ngakolunye uhlangothi, emisebenzini yokugaya eyinkimbinkimbi nenemininingwane edinga ukunemba kanye nokuqedwa kobuso obuhle, ubukhulu obuncane bomshini wokugaya buyathandwa. Lapho kunqunywa ububanzi obuhle kakhulu bomshini wokugaya wokusetshenziswa okuthile, kubalulekile ukucabangela izinto zokusebenza, amandla okusika, kanye namakhono okusika.
Izigayo zokugcina ze-carbide ze-MSK ziyatholakala ngezinhlobonhlobo zamadayamitha okugaya ukuze kuhlangatshezwane nezidingo ezahlukene zokugaya. Kungakhathaliseki ukuthi zisebenza ngokugaya, ukuqeda noma ukufaka iphrofayili, ukutholakala kwezigayo zokugcina ngamadayamitha ahlukene kunikeza ukuguquguquka kanye nokuguquguquka emisebenzini yokugaya. Izindinganiso zokukhiqiza ezinembile kanye nobuchwepheshe obusezingeni eliphezulu obusetshenziswa ekukhiqizweni kwezigayo zokugcina ze-carbide ze-MSK kuqinisekisa ukusebenza okuhambisanayo kanye nokunemba kobukhulu kuzo zonke izinhlobo zamadayamitha okugaya.
Izigayo zokugcina ze-helical, ezaziwa nangokuthi izigayo zokugcina ze-helical, zine-engeli ye-helix ehlukile eceleni komphetho wokusika. Lo mklamo we-helical unikeza izinzuzo eziningana, kufaka phakathi ukukhishwa kwe-chip okuthuthukisiwe, amandla okusika ancishisiwe, kanye nokuqina okuthuthukisiwe ngesikhathi somshini. I-engeli ye-helix yesigayo sokugcina inquma indlela ye-helical lapho imiphetho yokusika ihlelwe khona, okuthinta isenzo sokusika kanye nenqubo yokususa izinto.
Ingxenye 3
Enye yezinzuzo eziyinhloko zama-helical end mills yikhono lawo lokuhlanganisa umsebenzi kancane kancane, okuholela esenzweni sokusika esibushelelezi kanye nokudlidliza okuncishisiwe. Lesi sici siwusizo ikakhulukazi lapho kulungiswa izinto okunzima ukuzisika noma lapho kufinyelela ukunemba okuphezulu kubalulekile. Ngaphezu kwalokho, i-helical geometry yalezi zindawo zokugcina isusa ngempumelelo ama-chips, ivimbele ukusika kabusha futhi ithuthukise ukuqeda kwendawo.
Izigayo zokugcina ze-carbide ze-MSK zifaka uhla oluphelele lwezigayo zokugcina ze-helical ezenzelwe ukuhlangabezana nezidingo ezahlukahlukene zezinhlelo zokusebenza zesimanje zomshini. Izigayo zokugcina ze-helical ze-MSK zifaka ama-geometri athuthukile kanye nezingubo zokumboza ukuze kuqinisekiswe ukusebenza okuphezulu, impilo yamathuluzi ende kanye nekhwalithi ephezulu yobuso. Kungakhathaliseki ukuthi zi-grooving, ramping noma contouring, izigayo zokugcina ze-helical ze-MSK ziletha ukunemba nokuthembeka emisebenzini eyahlukahlukene yomshini.
Izici eziyingqayizivele zemishini yokugaya i-MSK carbide end
Izigayo zokuphela kwe-carbide ze-MSK zivelele njengezixazululo zamathuluzi okusika aphezulu, zinikeza izici eziningi eziyingqayizivele nezinzuzo kubakhi bemishini nabakhiqizi. Nazi ezinye zezimfanelo ezivelele zezigayo zokuphela kwe-carbide ze-MSK:
I-substrate ye-carbide esezingeni eliphezulu: Izigayo zokugcina ze-carbide ze-MSK zenziwe nge-substrate ye-carbide esezingeni eliphezulu, enobulukhuni obuhle kakhulu, ukumelana nokuguguleka kanye nokuqina kokushisa. Lokhu kuqinisekisa impilo yamathuluzi ende kanye nokusebenza okuqhubekayo ezindaweni zokugaya ezidingayo. 2. Ubuchwepheshe obuthuthukisiwe bokumboza: Izigayo zokugcina ze-carbide ze-MSK zisebenzisa izembozo eziphambili njenge-TiAlN, TiSiN, kanye ne-AlTiN ukuthuthukisa ukumelana kwethuluzi ekugugeni, ukungqubuzana, kanye nomkhawulo owakhiwe. Lezi zembozo zisiza ukwandisa impilo yamathuluzi futhi zinciphise izindleko zokugaya. 3. Ubunjiniyela Bokunemba: I-MSK carbide end mill ngayinye idlula enkambisweni yobunjiniyela obunembile obuqinile, okuhlanganisa ukugaya nokuhlola kwe-CNC, ukuze kufezwe ukubekezelelana okuqinile, i-geometry enembile kanye nobukhali obuhle kakhulu bomphetho wokusika. Lokhu kuphumela ezingxenyeni ezifakwe ngomshini ezinomphetho omuhle kakhulu wobuso kanye nokunemba kobukhulu. 4. Uhla lomkhiqizo oluphelele: Izigayo zokugcina ze-carbide ze-MSK zinikeza uhla oluphelele lwamadayamitha okugaya okugcina, ukucushwa kwe-flute kanye nokuhlanganiswa kwe-engeli ye-helix ukuze kuhlangatshezwane nezidingo eziningi zokugaya. Kusukela ezigayweni zokugcina ezijwayelekile kuya ezigayweni zokugcina ezisebenza kahle kakhulu, i-MSK inikeza izixazululo zezinto ezahlukahlukene kanye nezinhlelo zokusebenza zokugaya.
Isikhathi sokuthunyelwe: Mashi-17-2024
