Ezimbonini ezisukela ekukhiqizeni izimoto kuya ekuhlanganisweni kwezinto zikagesi, inselele yokudala imicu eqinile, enamandla kakhulu ezintweni ezincane ibilokhu ihlupha onjiniyela isikhathi eside. Izindlela zokubhoboza nokuthepha zendabuko zivame ukuphazamisa ubuqotho besakhiwo noma zidinga ukuqinisa okubizayo. Ngena ku-I-Flowdrill M6 – isisombululo sokubhoboza esiyingqayizivele esisebenzisa ukushisa, ingcindezi, kanye nobunjiniyela bokunemba ukukhiqiza izintambo eziqinile ezintweni ezincane njenge-1mm, ngaphandle kokubhoboza kwangaphambili noma izingxenye ezengeziwe.
Isayensi Engemuva Kwe-Flowdrill M6
Embindini wayo, i-Flowdrill M6 isebenzisa ukubhoboza ukungqubuzana kwe-thermomechanical, inqubo ehlanganisa ukujikeleza kwesivinini esikhulu (15,000–25,000 RPM) nokucindezela kwe-axial okulawulwayo (200–500N). Nansi indlela eguqula ngayo amashidi amancane abe imisebenzi yobuciko enezintambo:
Ukukhiqiza Ukushisa: Njengoba i-drill enezimpondo ze-carbide ithinta i-workpiece, ukungqubuzana kuphakamisa amazinga okushisa afike ku-600–800°C ngemizuzwana, kuthambisa izinto ngaphandle kokuzincibilikisa.
Ukususwa Kwezinto Ezibalulekile: Ikhanda lokubhoboza eliyindilinga lenza ipulasitiki futhi lisuse insimbi endaweni yayo, lenze i-bushing ephindwe kathathu ngobukhulu bokuqala (isb., ukuguqula ishidi elingu-1mm libe yi-boss enezintambo ezingu-3mm).
Ukuhlanganisa Intambo: Impompi eyakhelwe ngaphakathi (i-M6×1.0 ejwayelekile) ngokushesha ibanda-yakha izintambo eziqondile ezihambisana ne-ISO 68-1 ekhola esanda kuqina.
Lo msebenzi wesinyathelo esisodwa uqeda izinqubo eziningi - akudingeki ukubhoboza okuhlukile, ukuxubha kabusha, noma ukuthepha.
Izinzuzo Eziyinhloko Kunezindlela Ezivamile
1. Amandla Entambo Angalingani
Ukuqinisa Izinto Okungu-300%: Ukujula kokubandakanyeka kwentambo okukhishwe nge-bushing kuhlanganisa izintambo ezintathu.
Ukuqina Komsebenzi: Ukulungiswa kokusanhlamvu okubangelwa ukungqubuzana kwandisa ubulukhuni beVickers ngo-25% endaweni enezintambo.
Ukumelana Nokukhipha: Ukuhlolwa kukhombisa umthamo womthwalo we-axial ophakeme ka-2.8x uma kuqhathaniswa nezintambo ezisikiwe ku-aluminium engu-2mm (1,450N uma kuqhathaniswa no-520N).
2. Ukunemba Ngaphandle Kokuyekethisa
±0.05mm Ukunemba Kwendawo: Izinhlelo zokuphakela eziqondiswa yi-laser ziqinisekisa ukunemba kokubekwa kwemigodi.
Ukuphela Komphezulu Okungu-Ra 1.6µm: Kubushelelezi kunezintambo ezigayiwe, kunciphisa ukuguguleka kwe-fastener.
Ikhwalithi Ehambisanayo: Ukulawula izinga lokushisa/ingcindezi okuzenzakalelayo kugcina ukubekezelelana kuyo yonke imijikelezo engaphezu kuka-10,000.
3. Ukonga Izindleko Nesikhathi
Izikhathi Zomjikelezo Ezisheshayo Ezingu-80%: Hlanganisa ukubhoboza kanye nokufaka intambo kube umsebenzi owodwa wemizuzwana emi-3-8.
Ukuphathwa Kwe-Zero Chip: Ukubhoboza i-friction akubangeli ukuqhekeka, kulungele izindawo ezihlanzekile zamakamelo.
Ukuphila Isikhathi Eside Kwethuluzi: Ukwakhiwa kwe-tungsten carbide kumelana nezimbobo ezingu-50,000 zensimbi engagqwali.
Izicelo Ezifakazelwe Yimboni
Ukulinganisa Izimoto Okulula
Umkhiqizi we-EV ohamba phambili wasebenzisa i-Flowdrill M6 ukuze ahlanganise ithreyi yebhethri:
I-Aluminium engu-1.5mm → I-Threaded Boss engu-4.5mm: Izinamathiseli ze-M6 ezivulwe amandla ukuvikela amaphakethe ebhethri angu-300kg.
Ukunciphisa Isisindo ngo-65%: Amantongomane ashiselwe kanye namapuleti angemuva asusiwe.
Ukonga Izindleko okungu-40%: Kuncishiswe u-$2.18 ngengxenye ngayinye ezindlekweni zomsebenzi/zezinto zokwakha.
Imigqa Ye-Hydraulic Yezindiza
Kwemifudlana yoketshezi lwe-titanium engu-0.8mm:
Izivalo Ezingenamanzi: Ukugeleza kwezinto okuqhubekayo kuvimbela izindlela zokuvuza ezincane.
Ukumelana Nokudlidliza: Kusinde ukuhlolwa kokukhathala okungu-10⁷ ngomjikelezo ku-500Hz.
Ama-elekthronikhi Abathengi
Ekwenziweni kwe-chassis yama-smartphone:
Ama-Standoffs Anemicu ku-1.2mm Magnesium: Amadivayisi amancane avuliwe ngaphandle kokuphazamisa ukumelana nokuwa.
Ukuvikela i-EMI: Ukuhambisa izinto okungaphazamiseki eduze kwamaphoyinti okubopha.
Imininingwane Yobuchwepheshe
Usayizi Wentambo: M6×1.0 (I-M5–M8 eyenziwe ngokwezifiso iyatholakala)
Ukuhambisana kwezinto: I-Aluminium (uchungechunge lwe-1000–7000), Insimbi (kufika ku-HRC 45), I-Titanium, Ama-Alloys Ethusi
Ubukhulu beshidi: 0.5–4.0mm (Ibanga elifanele 1.0–3.0mm)
Izidingo Zamandla: Injini ye-spindle engu-2.2kW, i-coolant enamabha ayi-6
Impilo Yamathuluzi: Izimbobo ezingu-30,000–70,000 kuye ngokuthi zingakanani izinto ezisetshenziswayo
Umkhawulo Wokuzinza
Ukusebenza Kahle Kwezinto: Ukusetshenziswa okungu-100% - insimbi esusiwe iba yingxenye yomkhiqizo.
Ukonga Amandla: Ukusetshenziswa kwamandla okuphansi ngo-60% uma kuqhathaniswa nokubhoboza + ukuthepha + izinqubo zokushisela.
Ukuphindeka: Azikho izinto ezingafani (isb., izinto zokufaka zethusi) ezizohlukaniswa ngesikhathi sokuphinda kusetshenziswe.
Isiphetho
I-Flowdrill M6 ayilona nje ithuluzi - iwushintsho olujwayelekile ekwakhiweni kwezinto ezincane. Ngokuguqula ubuthakathaka besakhiwo bube yimpahla eqinisiwe, inika abaklami amandla okuqhubekisela phambili ukukhanyisa ngenkathi igcina amazinga okusebenza aqinile. Ezimbonini lapho igremu ne-micron ngayinye zibalulekile, lobu buchwepheshe buhlanganisa igebe phakathi kobuncane nokuqina.
Isikhathi sokuthunyelwe: Mashi-20-2025
