Ukusukela ngokungapheliyo ukusebenza kakuhle, ukuchaneka, kunye nokuqina kwi-CNC machining kuthatha inyathelo elikhulu phambili ngokwaziswa kwesizukulwana esilandelayo.IiMill zokuphela kweTungsten Carbideine-nanocoatings ezintsha ze-Alnovz3. Zenzelwe usetyenziso olunzima kakhulu, ezi cutters ze-carbide zimele utshintsho oluqhelekileyo, zithembisa ukuchaza kwakhona imigangatho yemveliso kumgangatho wevenkile ngaphandle kokubeka emngciphekweni ubomi bezixhobo okanye ukugqitywa komphezulu.
Eyona nto iphambili kule nkqubela phambili kubuchwepheshe be-nanocoating ye-Alnovz3 entsha. Isetyenziswa ngenkqubo yokubeka izinto ngendlela ephucukileyo, le coating incinci kakhulu, enamaleko amaninzi yenza umqobo oqinileyo nogudileyo kakhulu phezu kwe-tungsten carbide substrate ye-premium. Olu nxibelelwano phakathi kwe-carbide core eqinileyo kunye ne-nanocoating ephucukileyo ivula iimpawu zokusebenza ezingazange zibonwe ngaphambili. Eyona nto iphambili kukumelana nokuguguleka okumangalisayo. I-Alnovz3 isebenza njengesikhuselo esingenakungenwa manzi nxamnye nobushushu obukhulu, ii-abrasive chips, kunye neempendulo zeekhemikhali ezifunyanwa ngexesha lokusebenza kwe-milling ngesantya esiphezulu nangemisebenzi enzima. Oku kuthetha ngokuthe ngqo kubomi bezixhobo obongezelelekileyo kakhulu, kunciphisa ukuphazamiseka okubizayo kotshintsho lwezixhobo kunye nokunyusa ukusebenza kwezixhobo ngokubanzi (OEE) kakhulu.
Ngaphezu koko, ezi zicucu zokusika ze-CNC zenzelwe ngobuchule ukulwa nemiphumo emibi yokungcangcazela - utshaba oluqhelekileyo lokuchaneka kunye nomgangatho womphezulu. Uzinzo oluqhelekileyo lomzimba we-tungsten carbide, kunye neempawu zokudambisa ezinikezelwa yi-Alnovz3 coating kunye ne-flute geometries ephuculweyo, ziphumela ekusebenzeni okugqwesileyo kokuchasana nokungcangcazela. Iingcali zoomatshini zinokulindela ukusebenza okubushelelezi ngokubonakalayo, amanqaku okuthetha ancitshiswe kakhulu, kunye nokukwazi ukufezekisa ukugqitywa komphezulu okucokisekileyo ngokumangalisayo, nokuba kukwizinto ezinzima kwaye ngexesha lokunqunyulwa okunamandla. Olu zinzo oluqhelekileyo luvumela ukutyhala imida yesantya kunye nobunzulu ngaphandle kokulahla ukuchaneka.
Mhlawumbi enye yezona zinto zinomtsalane kukukwazi ukwenza umatshini omkhulu wokulungisa ukutya. Ukumelana nokuguguleka okungaqhelekanga kunye nokuzinza kobushushu okunikezelwa yi-Alnovz3 kunika amandla la mafektri okugcina ukutya ukuba aphathe amazinga aphezulu okutya kunezixhobo eziqhelekileyo. Oku kuthetha amazinga okususa isinyithi ngokukhawuleza (MRR), kunciphisa kakhulu amaxesha okujikeleza kwemisebenzi yokurhawula kunye nokugqiba kancinci. Abavelisi ngoku banokugqiba imisebenzi ngokukhawuleza, bahlangabezane nemihla ebekiweyo, kwaye bonyuse ukwenziwa komsebenzi ngaphandle kokunyusa imithwalo ye-spindle okanye umngcipheko wokusilela kwezixhobo ngaphambi kwexesha. Olu buchule bukhulu bokutya bunegalelo ngqo ekunciphiseni iindleko ngenxalenye kunye nokuphucula imveliso yevenkile iyonke.
Nokuba zilwa nee-alloys eziqinileyo zeenqwelo-moya, iintsimbi zezixhobo eziqinileyo, ii-composites ezirhabaxa, okanye ii-superalloys ezishushu kakhulu, ezi matshini zokugqibela ze-carbide ezine-Alnovz3 zibonelela ngeziphumo ezihambelanayo nezisebenza kakuhle. Zimela utyalo-mali olukrelekrele kwiivenkile zoomatshini ezijolise ekunciphiseni ixesha lokungasebenzi, ukwandisa imveliso, kunye nokuphakamisa umgangatho wezixhobo zazo ezenziwe ngomatshini. Fumana amava ekamva lokugaya okusebenzayo nokuthembekileyo - apho ukumelana nokuguguleka, ulawulo lokungcangcazela, kunye nokususwa kwezinto ngokukhawuleza kudibana khona.
Ixesha leposi: Julayi-02-2025
