Kumashishini asusela kwimveliso yeemoto ukuya kwindibano yombane, umceli mngeni wokudala intambo ehlala ixesha elide, eyomelele kakhulu kwizinto ezibhityileyo kudala ithwaxa iinjineli. Iindlela eziqhelekileyo zokomba kunye neendlela zokucofa zihlala zibeka esichengeni imfezeko yesakhiwo okanye zifuna uqinisekiso oluneendleko eziphezulu. Ngena iFlowdrill M6 -isisombululo esiqhekezayo sokubetha ubushushu, uxinzelelo, kunye nobunjineli obuchanekileyo ukuvelisa imisonto eyomeleleyo kwizinto ezibhityileyo njenge-1mm, ngaphandle kokugaya kwangaphambili okanye izinto ezongezelelweyo.
INzululwazi ngasemva kwe-Flowdrill M6
Kwisiseko sayo, i-Flowdrill M6 isebenzisa i-thermomechanical friction drilling, inkqubo edibanisa ukujikeleza kwe-high-speed (15,000-25,000 RPM) kunye noxinzelelo lwe-axial olulawulwayo (200-500N). Nantsi indlela ewaguqula ngayo amaphepha amancinci abe yimisebenzi yobugcisa enemisonto:
Ukuveliswa kobushushu: Njengoko i-drill ene-carbide-tipped idibanisa i-workpiece, i-friction iphakamisa amaqondo okushisa ukuya kwi-600-800 ° C ngemizuzwana, ukuthambisa izinto ngaphandle kokuyinyibilika.
Ukufuduswa kweMathiriyeli: Intloko ye-conical drill yenza iplastiki kwaye isuse isinyithi ngokusasazeka, yenze i-bushing 3x ubukhulu bokuqala (umzekelo, ukuguqula i-1mm ishidi ibe yi-3mm ye-boss enentambo).
Umsonto oDityanisiweyo: Impompo eyakhelwe-ngaphakathi (i-M6×1.0 eqhelekileyo) ngokukhawuleza ibanda-ifom echanekileyo ye-ISO 68-1 yokuthobela intambo kwikhola esandula ukujiya.
Lo msebenzi wenyathelo elinye uphelisa iinkqubo ezininzi - akukho bhola eyahlukileyo, ukubuyisela kwakhona, okanye ukucofa okufunekayo.
Izinto eziluncedo eziPhambili ngaphezu kweendlela eziqhelekileyo
1. Ukomelela komsonto ongangqinelaniyo
300% Ukomelezwa kwezinto: I-bushing extruded iphinda kathathu intambo yokubandakanya ubunzulu.
Ukusebenza nzima: Ukucokiswa okubangelwa kukukhuhlana okuziinkozo kwandisa ubulukhuni beVickers ngama-25% kwindawo enemisonto.
Ukuchasana nokuPhuma: Uvavanyo lubonisa i-2.8x ephezulu yomthwalo we-axial umthamo kunye nemicu yokusika kwi-2mm aluminium (1,450N vs. 520N).
2. Ukuchaneka Ngaphandle Kokuthobela
±0.05mm Ukuchaneka kweNdawo: Iinkqubo zefidi ezikhokelwa yiLaser ziqinisekisa ukuchaneka kokubeka umngxuma.
I-Ra 1.6µm Surface Finish: Igudile kunemisonto egayiweyo, inciphisa ukunxitywa kwe-fastener.
Umgangatho ohambelanayo: Ukushisa okuzenzekelayo / ulawulo loxinzelelo lugcina ukunyamezela kwimijikelezo ye-10,000 +.
3. Iindleko kunye nokugcinwa kwexesha
I-80% yamaxesha oMjikelo oKhawuleza: Dibanisa ukubhola kunye nokudibanisa kwi-3-8 yesibini yokusebenza.
Ulawulo lwe-Zero Chip: I-friction drilling ayenzi i-swarf, ilungele indawo ecocekileyo yegumbi.
Ubude besixhobo: Ukwakhiwa kwe-carbide ye-Tungsten imelana nemingxuma engama-50,000 kwintsimbi engenasici.
I-Industry-Proven Applications
Automotive Lightweighting
Umenzi okhokelayo we-EV wamkele i-Flowdrill M6 kwiindibano zetreyi yebhetri:
1.5mm iAluminiyam → 4.5mm uMphathi oMsonto: Yenza iziqhoboshi zeM6 zikwazi ukukhusela iipakethi zebhetri ezingama-300kg.
I-65% yokunciphisa ubunzima: Ukuphelisa amantongomane adibeneyo kunye neeplate ezixhasayo.
I-40% yoLondolozo lweendleko: Ukunciphisa i-$ 2.18 kwicandelo ngalinye kwiindleko zomsebenzi / zezinto eziphathekayo.
Imigca yeAerospace Hydraulic
Nge-0.8mm titanium fluid conduits:
Iimpawu zeHermetic: Ukuhamba kwezinto eziqhubekayo kuthintela iindlela zokuvuza ezincinci.
Ukuxhathisa iVibration: Ukusinda kwi-10⁷ ukuvavanywa komjikelezo wokudinwa kwi-500Hz.
I-Electronics yabathengi
Kwimveliso ye-chassis ye-smartphone:
I-Treadoffs enemisonto kwi-1.2mm Magnesium: Yenza izixhobo ezibhityileyo zisebenze ngaphandle kokubeka esichengeni ukuchasana nokuwa.
I-EMI Shielding: Ukuhanjiswa kwezinto ezingaqhawukiyo malunga neendawo zokubopha.
IiNgcaciso zobuGcisa
Ubungakanani boMsonto: M6×1.0 (Custom M5–M8 ikhona)
Ukuhambelana kwezinto: I-Aluminium (i-1000-7000 series), iNsimbi (ukuya kwi-HRC 45), i-Titanium, i-Copper Alloys
Ukutyeba kwePhepha: 0.5–4.0mm (Uluhlu olufanelekileyo 1.0–3.0mm)
Iimfuno zamandla: 2.2kW motor spindle, 6-bar coolant
Ubomi besixhobo: 30,000-70,000 imingxuma ngokuxhomekeke kwizinto eziphathekayo
Uzinzo Edge
Ukusebenza kakuhle kwezinto: I-100% yokusetyenziswa - isinyithi esifudukayo siba yinxalenye yemveliso.
Ukonga Amandla: I-60% yokusetyenziswa kwamandla aphantsi vs. ukubhola + ukucofa + iinkqubo ze-welding.
Ukurisayikilisheka kwakhona: Akukho zixhobo zifanayo (umzekelo, izifakelo zobhedu) zokwahlulwa ngexesha lokurisayikilisha.
Ukuqukumbela
I-Flowdrill M6 ayisosixhobo nje – lutshintsho lweparadigm kulwakhiwo lwemathiriyeli ecekethekileyo. Ngokuguqula ubuthathaka besakhiwo zibe zii-asethi ezomeleziweyo, ixhobisa abaqulunqi ukuba batyhale ukukhanya ngakumbi ngelixa begcina imigangatho yokusebenza engqongqo. Kumashishini apho yonke igram kunye ne-micron ibala, obu buchwepheshe buvala umsantsa phakathi kweminimalism kunye nokuqina.
Ixesha lokuposa: Mar-20-2025