Mu isanzure ryuzuye ryogukora inganda, guhitamo hagati ya M35 na M42 cobalt yihuta cyane (HSS) imyitozo ya shank igororotse ntabwo ari icyemezo cya tekiniki - ni ishoramari ryibikorwa mu musaruro. Nka nkingi yibikorwa byo gukora umwobo mu nganda, iyi myitozo ihuza ubuhanga bukomeye hamwe na metallurgie yateye imbere kugirango ikemure ibikoresho biva muri plastiki yoroshye kugeza kuri superalloys. Iyi ngingo itandukanya itandukaniro riri hagati ya M35 na M42 imyitozo ya cobalt, iha imbaraga abayikora kugirango bahindure ingamba zabo.
Anatomy ya Excellence:HSS Igororotse Shank Twist Imyitozo
Igikoresho cya shank kigororotse kigaragara kwisi yose kiri mubworoshye no guhuza n'imiterere. Kugaragaza shanki ya silindrike (kwihanganira h6) kugirango ifate neza mumashanyarazi ya CNC, chucks drill, hamwe nimashini zisya, ibi bikoresho byiganjemo diametero kuva 0.25mm ya micro-myitozo kugeza kuri 80mm biremereye cyane. Igishushanyo mbonera cya tekinike ebyiri, gifite inguni ya helix iri hagati ya 25 ° na 35 °, itanga uburyo bwo kwimura chip neza, mugihe inguni ya 118 ° –135 ° iringaniza imbaraga zinjira no guhagarara neza.
Crucible ya Cobalt: M35 vs M42 Kwerekana Metallurgical Showdown
Intambara hagati ya M35 (HSSE) na M42 (HSS-Co8) imyitozo ya cobalt ishingiye ku miterere y’imiti no guhangana n’ubushyuhe:
M35. Ubushyuhe bukorerwa HRC 64–66, bwihanganira ubushyuhe bugera kuri 600 ° C.
M42 (8% Cobalt): Isonga ryo gukomera gutukura, kugumana HRC 65+ kuri 650 ° C. Hiyongereyeho vanadiyumu yo kwihanganira kwambara, iruta iyindi myitozo yihuse ariko isaba gufata neza kugirango wirinde ubukana.
Ibizamini bya gatatu byo gukuramo byerekana M42 ubuzima burebure bwa 30% muri 304 ibyuma bitagira umwanda kuri 30 m / min, mugihe M35 irusha 15% mukurwanya ingaruka mugihe cyo gucukura peck.
Imikorere ya Matrix: Aho buri Alloy iganje hejuru
M35 Imyitozo ya Cobalt: Ifarashi ikora
Ibyiza Kuri:
Gucukura rimwe na rimwe mu byuma bikozwe mu byuma na karuboni nkeya
Ibikoresho byose (CFRP, GFRP) bisaba guhindagurika
Amaduka yakazi hamwe nuruvange-rwibikorwa byakazi
Ubukungu Impande: 20% igiciro gito-kuri buri mwobo vs M42 mubikorwa bidasobanutse
M42 Imyitozo ya Cobalt: Nyampinga wo hejuru-Ubushyuhe
Yiganje Muri:
Ikirere cya titanium (Ti-6Al-4V) hamwe na Inconel gucukura kuri 40+ m / min
Gucukura umwobo wimbitse (8xD +) ukoresheje ibikoresho bikonjesha
Umusaruro mwinshi wibyuma bikomeye (HRC 45–50)
Ibyiza byihuta: 25% byihuta byokugaburira mubyuma bidafite ingese vs M35
Inganda-Intsinzi yihariye
Imodoka: M35 ikora moteri ya moteri (aluminium A380) hamwe nigihe cyo kubaho-50.000; M42 yatsinze feri rotor ikora feri kuri 1200 RPM yumye.
Ikirere: M42 ya TiAlN yubatswe na M42 igabanya igihe cyo gucukura muri nikel alloys na 40% vs ibikoresho bya karbide.
Ibyuma bya elegitoroniki: M35 ya 0.3mm ya micro-myitozo yacumuye umuringa wambaye umuringa utarashye.
Ubwenge bukora: Kugabanya ubushobozi bwimyitozo
Ingamba zikonje:
M42: Emulsion yumuvuduko mwinshi (70 bar) itegeko kuri> 10mm diametre
M35: Ibicu bikonje birahagije kubisabwa byinshi munsi ya 8xD
Amabwiriza yihuta:
Aluminium: M35 @ 80–120 m / min; M42 @ 100–150 m / min
Icyuma kitagira umwanda: M35 @ 15–20 m / min; M42 @ 20-30 m / min
Amagare y'amagare:
M35: 0.5xD peck uburebure bwibikoresho bya gummy
M42: Gukuramo byuzuye buri 3xD kugirango wirinde microfractures
Igiciro-Inyungu Gucika
Mugihe M42 igiciro cyambere kiri hejuru ya 25-30% kurenza M35, ROI yayo irabagirana:
Ibikorwa-Byinshi-Ibikorwa: 50% birebire byongera intera
Umusaruro wibyiciro: 18% igiciro cyibikoresho byo hasi kumyobo 1.000 muri 17-4PH idafite umwanda
Kubigo bito n'ibiciriritse bifite imirimo ihindagurika, 70:30 M35 / M42 igipimo cyo kubara kiringaniza guhinduka no gukora.
Ahazaza: Ibinyabuzima byogucukura ubwenge
Imyitozo ikurikira-gen M42 ubu irerekana IoT-yifashisha ibyuma byambara, byohereza amakuru nyayo yo gutesha agaciro sisitemu ya CNC kugirango ibikoresho bihindurwe. Hagati aho, M35 ihinduka irimo graphene yongerewe imbaraga, yongerera amavuta 35% mugutunganya byumye.
Umwanzuro
Uwitekam35 vs m42 imyitozo ya cobaltimpaka ntizireba ubukuru-bujyanye no guhuza neza nibikorwa bikenewe. Imyitozo ya M35 ya cobalt itanga uburyo bwo guhuza n'imihindagurikire ya demokarasi mu mahugurwa atandukanye, mu gihe M42 igaragara nka aristocrat yo kwihuta cyane, gutunganya ubushyuhe bwinshi. Nkuko Inganda 4.0 zihindura inganda, gusobanukirwa iyi dicotomy ntabwo ari ubuhanga bwa tekiniki gusa - ni urufunguzo rwo gufungura inyungu zirambye zo guhatanira. Haba gucukura micrometero nini ya PCB vias cyangwa uburebure bwa metero ndende ya turbine, guhitamo neza hagati yibi titani ya cobalt bituma buri mpinduramatwara ibarwa.
Igihe cyo kohereza: Gicurasi-13-2025
