M'mafakitale kuyambira kupanga magalimoto mpaka kupanga zamagetsi, vuto lopanga ulusi wolimba komanso wolimba kwambiri muzinthu zopyapyala lakhala likuvutitsa mainjiniya kwa nthawi yayitali. Njira zachikhalidwe zobowola ndi kupopa nthawi zambiri zimasokoneza kapangidwe kake kapena zimafuna zolimbitsa zokwera mtengo. Lowani mu sitolo.Flowdrill M6 - njira yatsopano yobowolera yomwe imagwiritsa ntchito kutentha, kupanikizika, ndi ukadaulo wolondola kuti ipange ulusi wolimba muzinthu zopyapyala ngati 1mm, popanda kubowola kale kapena zigawo zina zowonjezera.
Sayansi Yokhudza Flowdrill M6
Pakati pake, Flowdrill M6 imagwiritsa ntchito kuboola kwa thermomechanical friction, njira yomwe imaphatikiza kuzungulira kwa liwiro lalikulu (15,000–25,000 RPM) ndi kupanikizika kolamulidwa kwa axial (200–500N). Umu ndi momwe imasinthira mapepala opyapyala kukhala ntchito zaluso zolumikizidwa:
Kupanga Kutentha: Pamene chobowolera chokhala ndi nsonga ya kabide chikugwira ntchito, kukangana kumakweza kutentha kufika pa 600–800°C mkati mwa masekondi, zomwe zimapangitsa kuti zinthuzo zifewetsedwe popanda kuzisungunula.
Kusamutsa Zinthu: Mutu wa chobowolera chozungulira umasintha pulasitiki ndikuchotsa chitsulo m'malo mwake, ndikupanga bushing yokulirapo katatu kuposa makulidwe oyamba (monga, kusintha pepala la 1mm kukhala boss wa ulusi wa 3mm).
Ulusi Wophatikizidwa: Tapu yomangidwa mkati (yokhazikika pa M6 × 1.0) nthawi yomweyo yozizira imapanga ulusi wolondola wa ISO 68-1 kulowa mu kolala yatsopano yokhuthala.
Ntchito imodzi iyi imachotsa njira zambiri - sipafunika kuboola, kupukuta, kapena kugogoda payokha.
Ubwino Wofunika Poyerekeza ndi Njira Zachizolowezi
1. Mphamvu Yosayerekezeka ya Ulusi
Kulimbitsa Zinthu 300%: Kuzama kwa ulusi wolumikizidwa ndi bushing kumawonjezera ulusi.
Kulimbitsa Ntchito: Kukonza tirigu chifukwa cha kukangana kumawonjezera kuuma kwa Vickers ndi 25% m'dera lomwe lili ndi ulusi.
Kukana Kokani: Kuyesa kukuwonetsa mphamvu yolemera ya axial load ya 2.8x kuposa ulusi wodulidwa mu aluminiyamu ya 2mm (1,450N vs. 520N).
2. Kulondola Popanda Kusokoneza
± 0.05mm Kulondola kwa Malo: Makina odyetsera otsogozedwa ndi laser amatsimikizira kulondola kwa malo oyika mabowo.
Kumaliza kwa pamwamba pa Ra 1.6µm: Kusalala kuposa ulusi wopukutidwa, kuchepetsa kuwonongeka kwa zomangira.
Ubwino Wokhazikika: Kuwongolera kutentha/kupanikizika komwe kumachitika kokha kumasunga kulekerera kwa ma cycle opitilira 10,000.
3. Kusunga Ndalama ndi Nthawi
Nthawi Yofulumira ya 80%: Phatikizani kuboola ndi kulumikiza ulusi mu ntchito imodzi ya masekondi atatu mpaka asanu ndi atatu.
Kusamalira Zitsulo Zopanda Chip: Kuboola mabowo sikubweretsa matope, ndipo ndi bwino kugwiritsa ntchito malo oyera m'chipinda.
Kutalika kwa Chida: Kapangidwe ka tungsten carbide kamatha kupirira mabowo 50,000 mu chitsulo chosapanga dzimbiri.
Mapulogalamu Otsimikizika ndi Makampani
Kulemera kwa Magalimoto
Wopanga magalimoto otsogola a EV adagwiritsa ntchito Flowdrill M6 popanga thireyi ya batri:
1.5mm Aluminiyamu → 4.5mm Wokhala ndi Ulusi: Zomangira za M6 zoyatsidwa kuti zigwirizane ndi mapaketi a batri a 300kg.
Kuchepetsa Kulemera kwa 65%: Mtedza wosweka ndi mbale zotsalira zomwe zachotsedwa.
Kusunga Ndalama ndi 40%: Kuchepetsa $2.18 pa gawo lililonse la ndalama zogwirira ntchito/zinthu.
Mizere ya Hydraulic ya Aerospace
Pa machubu amadzimadzi a titaniyamu a 0.8mm:
Zisindikizo Zobisika: Kuyenda kosalekeza kwa zinthu kumaletsa njira zotulutsira madzi pang'ono.
Kukana Kugwedezeka: Ndapulumuka mayeso a kutopa kwa 10⁷ cycle pa 500Hz.
Zamagetsi Zamagetsi Zamagetsi
Kupanga chassis ya mafoni a m'manja:
Ma Standoff Okhala ndi Ulusi mu 1.2mm Magnesium: Amagwiritsa ntchito zipangizo zopyapyala popanda kuwononga kukana kwa kugwa.
EMI Shielding: Kuyenda bwino kwa zinthu mozungulira malo olumikizirana.
Mafotokozedwe Aukadaulo
Kukula kwa Ulusi: M6×1.0 (M5–M8 yokonzedwa mwamakonda ikupezeka)
Kugwirizana kwa Zinthu: Aluminiyamu (1000–7000 mndandanda), Chitsulo (mpaka HRC 45), Titanium, Copper Alloys
Kukhuthala kwa pepala: 0.5–4.0mm (Kutalika kwabwino ndi 1.0–3.0mm)
Zofunikira pa Mphamvu: 2.2kW spindle motor, coolant ya mipiringidzo 6
Moyo wa Chida: Mabowo 30,000–70,000 kutengera ndi zinthu zomwe zili mkati mwake
Mphepete Yokhazikika
Kugwiritsa Ntchito Zinthu Mwanzeru: Kugwiritsa Ntchito 100% - Chitsulo chosasunthika chimakhala gawo la chinthucho.
Kusunga Mphamvu: Kugwiritsa ntchito mphamvu kotsika ndi 60% poyerekeza ndi kuboola + kugogoda + njira zowotcherera.
Kubwezeretsanso: Palibe zinthu zosiyana (monga zoyika mkuwa) zomwe zingalekanitsidwe panthawi yobwezeretsanso.
Mapeto
Flowdrill M6 si chida chokha - ndi kusintha kwa kapangidwe ka zinthu zopyapyala. Mwa kusintha zofooka za kapangidwe kukhala zinthu zolimbikitsidwa, zimapatsa opanga mphamvu zopititsira patsogolo zopepuka pamene akusunga miyezo yolimba ya magwiridwe antchito. Kwa mafakitale omwe magalamu ndi ma micron aliwonse amawerengedwa, ukadaulo uwu umalumikiza kusiyana pakati pa minimalism ndi kulimba.
Nthawi yotumizira: Marichi-20-2025
