A cikin bita inda iyakokin kayan aiki suka yi karo da manyan ayyuka, HSS 4241Rabin Rage ...Jerin ya fito a matsayin mafita mai canza tsari. An ƙera su don cike gibin da ke tsakanin ƙarfin bututun da ake amfani da shi da kuma buƙatun haƙa mai yawa, waɗannan kayan aikin kirkire-kirkire suna ƙarfafa ma'aikatan ƙarfe, kafintoci, da masu ƙera su magance ramuka 13-60mm ta amfani da haƙan yau da kullun—ba a buƙatar haɓaka injina.
Rage Tsarin Shank: Mai Yawan Juyawa
A cikin wannan ci gaban, ƙirar ƙafar ƙafa ta taka rawa, tana rage diamita na riƙo zuwa 1/2" (12.7mm) yayin da take riƙe da diamita na yankewa har zuwa 60mm. Wannan tsari mai ban mamaki yana buɗe fa'idodi uku masu canza wasa:
Hakowa Mai Tsarin Dimokuradiyya: Ya dace da daidaitattun maƙallan 1/2" akan aikin haƙo hannu, aikin haƙo benci, da na'urorin CNC - kayan aikin da ba za su iya ɗaukar maƙallan ƙwanƙwasa mai cikakken diamita ba.
Canja wurin Juyawa Mai Inganci: Gajartawar ƙafar tana rage lanƙwasawa, tana samar da ƙarin daidaiton juyawa da kashi 25% idan aka kwatanta da adaftar da ke iya kaiwa ga nesa.
Girgizar Ruwa: Binciken abubuwan da suka ƙare yana tabbatar da raguwar girgizar ƙasa da kashi 30% lokacin da aka haƙa ƙarfe mai tauri a zurfin.
Busassun sarewa masu kusurwa 32° helix—wanda aka inganta don fitar da guntu cikin sauri—suna hana walda kayan aiki a cikin ƙarfen aluminum, yayin da ƙarshen ramin da aka raba 135° ke kawar da ramukan gwaji a cikin itace da robobi.
Tsawon rayuwa sau 3 idan aka kwatanta da HSS na gargajiya a cikin ƙarfe mai launin toka (hakowa mai ci gaba, 800 RPM)
Katangar zafi mai zafi 600°C kafin a yi zafi—mahimmanci ga bakin karfe da titanium
Rage gogayya da kashi 40% ta hanyar sare sarewa mai gogewa, yana rage guming a cikin robobi masu laushi
Nau'in Kayan Aiki: Ƙananan Ma'aikata, Masana'antu Bakwai
Daga shagunan gyaran motoci zuwa wuraren jigilar kaya, injinan rage girman 1/2" suna bunƙasa a duk faɗin yankuna:
ƙera ƙarfe: Yana haƙa ramuka 20mm a cikin firam ɗin manyan motoci ta amfani da kayan aiki marasa waya (ana buƙatar haɗa hazo mai sanyaya da ruwa)
Aikin katako: Yana nutse ramukan dowel na 60mm a cikin katakon itacen oak ba tare da yagewa ba
Allurar Roba: Yana ƙirƙirar iska mai ƙarfi ba tare da burr ba a cikin molds na polycarbonate a gudun 3,000 RPM
Gine-gine na DIY/Gine-gine: Yana maye gurbin yanke ramuka don kayan haɗin bututun PVC da bututun lantarki
A cikin yanayi na gaggawa na gyara, wannan sassauci yana da matuƙar amfani—ga masu fasahar injinan iska suna haƙa tashoshin kebul na 45mm ta amfani da na'urorin haƙa maganadisu masu ɗaukuwa.
Ma'aunin Aiki: Ƙaramin Shank, Sakamako Masu Kyau
Ƙara Yawan Ciyarwa: Shigarwa cikin ƙarfe na ASTM A36 da na'urorin yankewa na annular cikin sauri kashi 18%
Rage Kuɗi: Kashi 60% mafi arha fiye da madadin shank mai tauri don ramuka sama da 30mm
Daidaito: ± 0.1mm haƙuri a cikin rukunin ramuka 100 a cikin ayyukan CNC
Sauƙaƙawa: Yana ba da damar haƙa rami mai girman 40mm a cikin ƙarfe I-beams ta amfani da injinan rage wutar lantarki mara waya na 18V
Ga shagunan aiki, wannan yana nufin tanadin $5,000/wata a cikin hayar kayan aiki da aka guji don manyan ayyukan haƙa.
Yarjejeniyar Aiki: Kwarewar Tsarin Aiki
Don haɓaka ROI:
Tsarin sanyaya ruwa:
Karfe: Man fetur mai narkewa (kashi 8-10% na yawan amfani)
Roba: Iska mai ƙarfi da aka matse
Itace: An yarda da yanke busasshiyar
Jagororin Sauri:
Baƙin ƙarfe: 500–700 RPM
Aluminum: 1,500–2,500 RPM
ABS Plastics: 3,000+ RPM
Hakowar Peck: Jawo kowane zurfin 2xD don share guntu a cikin ƙarfe
Kammalawa
Na'urar HSS 4241 1/2" mai rage girman ramin shank ba kayan aiki ba ne kawai—daidaitawa ce ta tattalin arziki. Ta hanyar wargaza alaƙar gargajiya tsakanin diamitar rami da girman kayan aiki, tana ba da damar ƙananan tarurrukan bita don yin gogayya da 'yan wasan masana'antu. Ga ma'aikatan gyara, tana kawar da yanayin "ba za su iya haƙa rami ba"; ga masu ƙera, tana buɗe damar manyan ramuka masu ƙarfi. A cikin wannan zamani mai buƙatar sassaucin aiki, wannan mafita ta ƙunshe da rami ya tabbatar da cewa wani lokacin, ƙarancin riƙo yana ba da ƙarin girma.
Lokacin Saƙo: Mayu-20-2025
