A cikin duniyar injinan CNC masu tsada, inda daidaiton matakin micron da tsawon lokacin kayan aiki ke haifar da riba, M42HSS Straight Shank Twist DrillJerin suna fitowa a matsayin ƙarfin canzawa. An ƙera su musamman don daidaiton da kwamfuta ke sarrafawa, waɗannan haƙan sun haɗa ƙarfe mai saurin gaske mai wadatar cobalt tare da tsarin lissafi wanda aka inganta don ayyukan aiki ta atomatik, suna kafa sabbin ma'auni a cikin ingancin yin ramuka a cikin karafa, haɗaɗɗun abubuwa, da robobi da aka ƙera.
Tsarin CNC-Centric: Inda Tsarin Ya Haɗu da Aiki
Jerin M42 ya sake fasalin tsarin haƙa rami na gargajiya na zamanin masana'antar dijital. Tare da madaidaicin shack mai jurewa tare da jurewar h6, waɗannan kayan aikin suna samun kusan sifili (≤0.01mm) a cikin bututun CNC kamar ER-32 da masu riƙe da hydraulic - suna da mahimmanci don kiyaye daidaiton matsayi a cikin ayyukan axis da yawa. Tsawon sarewa mai tsawo (har zuwa 12xD) yana ba da damar haƙa rami mai zurfi a cikin sassan sararin samaniya ba tare da canza kayan aiki ba, yayin da kusurwoyin maki 118°–135° (bambance-bambancen da suka shafi kayan aiki) rage ƙarfin turawa da daidaiton gefen.
M42 HSS: Fa'idar Cobalt a Injin Sauri Mai Yawa
Babban abin da wannan jerin ya fi mayar da hankali a kai shi ne ƙarfe mai saurin gudu na M42 mai ƙarfin cobalt 8%, wanda aka yi wa injin tsabtacewa da ƙarfin HRC 67–69. Babban ƙarfin wannan ƙarfe mai ƙarfin ja yana ba da damar yankewa mai ɗorewa a saurin saman mita 45/min—35% cikin sauri fiye da na'urorin HSS na yau da kullun—ba tare da rage lalacewar da ke haifar da lalacewa ba. Gwaje-gwajen ɓangare na uku sun nuna zagayawan ramuka sama da 500 a cikin ƙarfe 304 na bakin ƙarfe (zurfin mm 10, mai sanyaya iska) kafin a sake yin kaifi, wanda ya fi ƙarfin HSS na yau da kullun da 3:1.
Rufin TiAlN (Titanium Aluminum Nitride), wanda ake samu a kan samfuran da suka fi tsada, yana samar da shinge na nano-laminate daga gajiyar zafi. Wannan rufin yana rage yawan gogayya da kashi 50%, yana ba da damar yin amfani da busasshen injin thermoplastics kamar PEEK da kuma ba da damar spindle ya yi sauri har zuwa 15,000 RPM a cikin aluminum—wani abu mai canza abubuwa ga shagunan aiki na CNC masu yawan haɗuwa da ƙananan girma.
Tsarin Diamita na Duniya: Daga Hakowa Mai Ƙarfi zuwa Mai Nauyi Mai Rage Girgizawa
Tsarin M42 mai faɗin diamita 0.25mm–80mm, ya ƙunshi kashi 99% na buƙatun haƙoran CNC:
Hakowa Mai Sauƙi na Sub-1mm: Ƙofofin da aka daidaita da laser suna hana karyewa a haƙo allon da'ira (FR-4, substrates na aluminum).
Matsakaicin Range (3–20mm): Yana mamaye haƙo sassan motoci (kan silinda na ƙarfe, tubalan aluminum) tare da saurin ciyarwa da kashi 30% idan aka kwatanta da haƙoran carbide.
Babban Diamita (20–80mm): Yana haɗa hanyoyin sanyaya na ciki (salon BTA) don cire swarf mai inganci a cikin injin injin turbin iska.
Makomar Hako Mai Aiki da Kai
Yayin da tsarin CNC mai sarrafa AI ke yaduwa, dandamalin M42 yana haɓaka tare da geometry masu daidaitawa da kansu - bayanan sarewa waɗanda ke daidaitawa ta hanyar nazarin koyo na injin na tsarin ƙirƙirar guntu.
Kammalawa
Tsarin Hakora Mai Tsayi na M42 HSS Straight Shank ya wuce kayan aikin haƙo na gargajiya—mafita ce da aka ƙera daidai gwargwado don juyin juya halin CNC. Ta hanyar haɗar da masana'antar ƙarfe ta matakin sararin samaniya tare da ƙira mai shirye-shiryen dijital, yana ba wa masana'antun damar tura iyakokin aiki yayin da suke kiyaye daidaiton tiyata. Daga lathes na salon Switzerland waɗanda ke ƙirƙirar dashen likita zuwa injinan gantry waɗanda ke tsara propellers na ruwa, wannan jerin ba wai kawai yana yin ramuka ba ne—yana sassaka makomar masana'antu mai wayo.
Lokacin Saƙo: Mayu-06-2025
