A cikin masana'antu, tun daga kera motoci zuwa haɗa kayan lantarki, ƙalubalen ƙirƙirar zare mai ƙarfi da ƙarfi a cikin sirara ya daɗe yana addabar injiniyoyi. Hanyoyin haƙa da matsewa na gargajiya galibi suna lalata ingancin tsarin ko kuma suna buƙatar ƙarin ƙarfi mai tsada. Shiga cikinRaƙumin Ruwa M6 – wani sabon tsari na haƙa ramuka wanda ke amfani da zafi, matsin lamba, da injiniyan daidaito don samar da zare masu ƙarfi a cikin kayan da suka yi siriri kamar 1mm, ba tare da haƙa ramin ba ko ƙarin kayan haɗin.
Kimiyyar da ke Bayan Flowdrill M6
A cikin zuciyarsa, Flowdrill M6 yana amfani da haƙan friction na thermomechanical, wani tsari wanda ke haɗa juyawa mai sauri (15,000–25,000 RPM) tare da matsin lamba na axial (200–500N). Ga yadda yake canza siraran zanen gado zuwa zane-zane masu kyau:
Samar da Zafi: Yayin da injin haƙa mai kusurwar carbide ya haɗu da aikin, gogayya tana ƙara yanayin zafi zuwa 600-800°C cikin daƙiƙa kaɗan, wanda hakan ke rage laushin kayan ba tare da narke su ba.
Matsar da Kayayyaki: Kan haƙa mai siffar mazugi yana yin robobi kuma yana maye gurbin ƙarfe a cikin radial, yana samar da bushi mai kauri sau 3 (misali, canza takardar 1mm zuwa sandar zare mai tsawon mm 3).
Zaren da aka haɗa: Famfon da aka gina a ciki (misalin M6×1.0) nan da nan ya zama ruwan sanyi, wanda ke samar da zare daidai da ISO 68-1 a cikin sabon abin wuya mai kauri.
Wannan aikin mataki ɗaya yana kawar da hanyoyi da yawa - babu buƙatar haƙa rami daban, sake yin gini, ko kuma dannawa.
Manyan Fa'idodi Fiye da Hanyoyin Al'ada
1. Ƙarfin Zaren da Ba Ya Daidaita
Ƙarfafa Kayan Aiki 300%: Zurfin haɗin zaren da aka fitar da shi sau uku.
Taurare Aiki: Taurarewar hatsi da ke haifar da tsatsa yana ƙara taurin Vickers da kashi 25% a yankin zare.
Juriyar Jawowa: Gwaji ya nuna ƙarfin ɗaukar kaya na axial sau 2.8 fiye da zare da aka yanke a cikin aluminum na 2mm (1,450N vs. 520N).
2. Daidaito Ba Tare da Sasantawa Ba
Daidaiton Matsayi: Tsarin ciyarwa mai jagora ta hanyar laser yana tabbatar da daidaiton sanya ramuka.
Kammalawar Sama ta Ra 1.6µm: Ya fi santsi fiye da zare da aka niƙa, yana rage lalacewar mannewa.
Inganci Mai Daidaituwa: Kula da zafin jiki/matsi ta atomatik yana kiyaye haƙuri a cikin zagayowar 10,000+.
3. Tanadin Kuɗi & Lokaci
Lokutan Zagaye Masu Sauri 80%: Haɗa haƙowa da zare a cikin aiki ɗaya na daƙiƙa 3-8.
Gudanar da Chip Sifili: Hakowa mai kama da friction ba ya haifar da swarf, wanda ya dace da muhallin daki mai tsafta.
Tsawon Kayan Aiki: Gina Tungsten carbide yana jure ramuka 50,000 a cikin bakin karfe.
Aikace-aikacen da aka Tabbatar da Masana'antu
Nauyin Mota Mai Sauƙi
Wani babban kamfanin kera EV ya ɗauki Flowdrill M6 don haɗa tiren batirin:
1.5mm Aluminum → 4.5mm Boss Mai Zaren Zare: An kunna maƙallan M6 don adana fakitin batirin 300kg.
Rage Nauyi Kashi 65%: An kawar da goro da faranti masu laushi.
Rage Kuɗin Kashi 40%: Rage $2.18 ga kowane sashi a cikin kuɗin aiki/kayan aiki.
Layukan Na'urar Haɗa Jiki na Sama
Don bututun ruwa na titanium 0.8mm:
Hatimin Hermetic: Ci gaba da kwararar kayan yana hana hanyoyin zubar da ƙananan abubuwa.
Juriyar Girgiza: Ya tsira daga gwajin gajiyar zagayowar sau 10⁷ a 500Hz.
Kayan Lantarki na Masu Amfani
A cikin kera chassis na wayar salula:
Na'urorin da aka haɗa da zaren Magnesium mai girman 1.2mm: An kunna na'urori masu siriri ba tare da rage juriyar faɗuwa ba.
Kariyar EMI: Tsarin watsawa na kayan da ba a karye ba a kusa da wuraren ɗaurewa.
Bayanan Fasaha
Girman Zaren: M6×1.0 (M5–M8 na musamman yana samuwa)
Daidaiton Kayan Aiki: Aluminum (jerin 1000–7000), Karfe (har zuwa HRC 45), Titanium, Alloys na Tagulla
Kauri na Faifan: 0.5–4.0mm (Matsakaicin kewayon 1.0–3.0mm)
Bukatun Wutar Lantarki: Motar spindle 2.2kW, mai sanyaya sanda 6-sanduna
Rayuwar Kayan Aiki: ramuka 30,000–70,000 dangane da kayan aiki
Gefen Dorewa
Ingancin Kayan Aiki: Amfani 100% - ƙarfe da aka cire ya zama wani ɓangare na samfurin.
Tanadin Makamashi: Rage amfani da wutar lantarki da kashi 60% idan aka kwatanta da haƙa + famfo + hanyoyin walda.
Sake Amfani da Kayan Aiki: Babu kayan aiki daban-daban (misali, kayan da aka saka tagulla) da za a raba yayin sake amfani da su.
Kammalawa
Flowdrill M6 ba wai kawai kayan aiki ba ne - wani tsari ne na ƙera kayan da ba su da sirara. Ta hanyar canza raunin tsari zuwa kadarori masu ƙarfi, yana ba masu ƙira damar ci gaba da ƙara nauyi yayin da suke kiyaye ƙa'idodin aiki masu tsauri. Ga masana'antu inda kowace gram da micron ke da mahimmanci, wannan fasaha tana haɗa gibin da ke tsakanin minimalism da karko.
Lokacin Saƙo: Maris-20-2025
